Fast responding temperature sensor for ca. 1500° F Waste Heat Boiler

During RATA testing, I happened to notice evidence that the stack analyzers (e.g. NOx, CO, O2) were responding faster than the temperature.

The TI's are "Type N" thermocouples in stainless steel wells that are good to over 1800° F, but it appears they are adding considerable lag to the measured temperature, one of our primary control variables.

MPC works well as feed-forward for the incoming waste stream, but at times we would like to control the CO in the stack as well. Has anyone had success with a faster-responding temperature measurement system in an application like this? It's important that the primary TI is rugged as well - the techs don't like baking on a scaffolding when they break.

-John

1 Reply

  • Have you verified there is no averaging or damping on the temperature transmitter or TC input? How much lag are you experiencing? The TC should record the correct temperature within a minute typically but the thermowell will add some lag to the reading if temperature fluctuates rapidly and there are other process factors that can delay that time as well such as not being in the direct flow path.