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Chemical Industry Blog
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Navigate Uncharted Territory with Industrial Software
1 month ago
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Driving Repeatable Chemical Manufacturing Batch Operations
Jim Cahill
A key performance indicator (KPI) for many batch manufacturers is right the first time. Automation plays a large role in driving success in this KPI. In a recorded webinar, Achieving Repeatable Golden Batch Outcomes , Chemical Engineering magazine’s Scott Jenkins hosts Emerson’s Michael Machuca and Marty McDonough to discuss some of the automation solutions that can improve the Right First Time metric. They discuss…
4 Nov 2021
A Step Closer to Plug-and-Play Engineering with Module Type Package
Jim Cahill
In the chemical industry, manufacturers often need to change operations or accommodate new products to meet customer demand. However, the extensive integration efforts required to connect manufacturing equipment and automation systems often complicate engineering, slowing projects and impeding speed to market. Emerson’s MTP-capable products like the DeltaV Distributed Control System seamlessly integrate to further reduce…
29 Oct 2021
A Step Closer to Plug-and-Play Engineering with Module Type Package
Jim Cahill
In the chemical industry, manufacturers often need to change operations or accommodate new products to meet customer demand. However, the extensive integration efforts required to connect manufacturing equipment and automation systems often complicate engineering, slowing projects and impeding speed to market. Emerson’s MTP-capable products like the DeltaV Distributed Control System seamlessly integrate to further reduce…
28 Oct 2021
Emerson’s Solids Level Measurement Solutions Help Lime Plant Operate Safer and More Efficiently
Jim Cahill
Advanced automation technology from Emerson is helping to solve a range of solids level measurement challenges at a large lime processing plant in the US. The need to reduce costs and increase operational efficiency is driving greater adoption of automation technology. For producers of lime, limestone and clay products, automation is key to continuous production. However, due to the processes involved and the nature…
21 Oct 2021
Emerson’s Solids Level Measurement Solutions Help Lime Plant Operate Safer and More Efficiently
Jim Cahill
Advanced automation technology from Emerson is helping to solve a range of solids level measurement challenges at a large lime processing plant in the US. The need to reduce costs and increase operational efficiency is driving greater adoption of automation technology. For producers of lime, limestone and clay products, automation is key to continuous production. However, due to the processes involved and the nature…
21 Oct 2021
Remote Proof-Testing of Level Measurement Devices Supports Safer Tank Operations
Jim Cahill
Storage tanks containing hazardous materials require safety instrumented systems (SIS) to prevent overfills. Digital technology in the latest level measurement devices used in SIS enables them to be proof-tested remotely, which provides significant advantages. The consequences of a safety incident such as an overfill can be catastrophic at industrial facilities where tanks contain hazardous, flammable or explosive materials…
8 Oct 2021
Remote Proof-Testing of Level Measurement Devices Supports Safer Tank Operations
Jim Cahill
Storage tanks containing hazardous materials require safety instrumented systems (SIS) to prevent overfills. Digital technology in the latest level measurement devices used in SIS enables them to be proof-tested remotely, which provides significant advantages. The consequences of a safety incident such as an overfill can be catastrophic at industrial facilities where tanks contain hazardous, flammable or explosive materials…
8 Oct 2021
Driving Sustainable Operations with Advanced Process Controls
Jim Cahill
Today, at the Carbon Black World 2021 conference, Emerson’s Tiffany Tang presents with Tokai CB’s Roshan Ali, Mission Possible – Reaching Net-Zero Carbon Emissions with Advanced Process Control. Here is the abstract from their presentation: Environmental, Social and Governance (ESG) has received increased attentions by the Carbon Black Industry over the last decade to conserve energy consumptions and reduce carbon…
13 Sep 2021
Driving Sustainable Operations with Advanced Process Controls
Jim Cahill
Today, at the Carbon Black World 2021 conference, Emerson’s Tiffany Tang presents with Tokai CB’s Roshan Ali, Mission Possible – Reaching Net-Zero Carbon Emissions with Advanced Process Control. Here is the abstract from their presentation: Environmental, Social and Governance (ESG) has received increased attentions by the Carbon Black Industry over the last decade to conserve energy consumptions and reduce carbon…
13 Sep 2021
Avoid Taking a Successful Reliability Program for Granted by Improving Its Use
Jim Cahill
Success must be supported so it can be sustained. As Chris Jensen and H.P. Slater discuss in an article in the July issue of Process Heating , this line of thinking is no less true in predictive maintenance (PdM) than in anything else. Some companies are impressed with the initial savings that PdM programs generate through improved production and lower maintenance costs, but New PdM programs typically identify many…
23 Aug 2021
Avoid Taking a Successful Reliability Program for Granted by Improving Its Use
Jim Cahill
Success must be supported so it can be sustained. As Chris Jensen and H.P. Slater discuss in an article in the July issue of Process Heating , this line of thinking is no less true in predictive maintenance (PdM) than in anything else. Some companies are impressed with the initial savings that PdM programs generate through improved production and lower maintenance costs, but New PdM programs typically identify many…
23 Aug 2021
Analyzing Combustion – Looking for Leftover Oxygen
Jim Cahill
In an automation.com article, Emerson’s Jesse Sumstad and Neil Widmer explain how accurate measurement of excess oxygen in flue gas can be used to improve combustion control. These days, industrial facilities operating combustion processes face multiple concerns, including: Burner efficiency Fuel costs Emission restrictions Public perception of a company’s carbon footprint and overall environmental responsibility…
19 Jul 2021
Giving More People Instant Access to Critical Tank Data via Mobile Devices
Jim Cahill
Mobile software solutions are now enabling a broader range of job functions to gain immediate, secure access to up-to-date tank data. Being able to instantly access up-to-date critical tank data is vital for many stakeholders in the tank storage and terminals industry. This includes operations and maintenance workers, finance departments, management and corporate level personnel, as well as suppliers, customers, traders…
12 Jul 2021
Giving More People Instant Access to Critical Tank Data via Mobile Devices
Jim Cahill
Mobile software solutions are now enabling a broader range of job functions to gain immediate, secure access to up-to-date tank data. Being able to instantly access up-to-date critical tank data is vital for many stakeholders in the tank storage and terminals industry. This includes operations and maintenance workers, finance departments, management and corporate level personnel, as well as suppliers, customers, traders…
12 Jul 2021
ISAConnect Members-Only Peer Communities
Jim Cahill
The International Society of Automation (ISA) is growing nice online communities in their members-only ISAConnect section of the website . One of the active groups, Chemical and Petroleum Industries Division (ChemPID) , is led by Emerson’s David Lee . David is an Operator Performance Senior Consultant. ChemPID’s mission is: …to contribute to the professional involved in the processing of chemicals, petrochemicals, petroleum…
15 Jun 2021
ISAConnect Members-Only Peer Communities
Jim Cahill
The International Society of Automation (ISA) is growing nice online communities in their members-only ISAConnect section of the website . One of the active groups, Chemical and Petroleum Industries Division (ChemPID) , is led by Emerson’s David Lee . David is an Operator Performance Senior Consultant. ChemPID’s mission is: …to contribute to the professional involved in the processing of chemicals, petrochemicals, petroleum…
15 Jun 2021
Solving Level Measurement Challenges in Tough Process Conditions in the Chemical Industry
Jim Cahill
According to OSHA, the chemical industry has one of the most stringent safety regulations. Regular inspections, servicing, and maintenance work are required due to the intense stress that is often placed on the equipment due to exposure to very aggressive substances and extremely high temperatures and pressures. Depending on the size and type of plants and operations concerned, maintenance often involves a complete shutdown…
1 Jun 2021
Solving Level Measurement Challenges in Tough Process Conditions in the Chemical Industry
Jim Cahill
According to OSHA, the chemical industry has one of the most stringent safety regulations. Regular inspections, servicing, and maintenance work are required due to the intense stress that is often placed on the equipment due to exposure to very aggressive substances and extremely high temperatures and pressures. Depending on the size and type of plants and operations concerned, maintenance often involves a complete shutdown…
1 Jun 2021
Five Things You Can Do, Starting Today, to Improve Your Cybersecurity Defenses
Jim Cahill
Recent world events—from the expansion of remote access in response to COVID restrictions to high-profile industrial cyberattacks—have put a renewed focus on cybersecurity. While cybersecurity needs vary from organization to organization, there are common, critical steps every company can follow to improve their cybersecurity posture. Alexandre Peixoto and Lee Neitzel explore five of these strategies in automation.com…
27 May 2021
Five Things You Can Do, Starting Today, to Improve Your Cybersecurity Defenses
Jim Cahill
Recent world events—from the expansion of remote access in response to COVID restrictions to high-profile industrial cyberattacks—have put a renewed focus on cybersecurity. While cybersecurity needs vary from organization to organization, there are common, critical steps every company can follow to improve their cybersecurity posture. Alexandre Peixoto and Lee Neitzel explore five of these strategies in automation.com…
27 May 2021
Deliver better control, reliability, and safety in today’s demanding steam operations with Rosemount 8800™︎ MultiVariable Vortex Flow Meter
Jim Cahill
Vortex flow measurement is uniquely adaptive when it comes to handling difficult applications. By virtue of its science, utilizing the von Kármán effect, these instruments are accurate across a wide operating range and effective at withstanding high process pressures and temperatures. In this post, we’re highlighting the latest in our 8800 Flow Meter product portfolio – the MultiVariable Vortex Flow Meter. Designed with…
6 May 2021
Deliver better control, reliability, and safety in today’s demanding steam operations with Rosemount 8800 MultiVariable Vortex Flow Meter
Jim Cahill
Vortex flow measurement is uniquely adaptive when it comes to handling difficult applications. By virtue of its science, utilizing the von Kármán effect, these instruments are accurate across a wide operating range and effective at withstanding high process pressures and temperatures. In this post, we’re highlighting the latest in our 8800 Flow Meter product portfolio – the MultiVariable Vortex Flow Meter. Designed with…
6 May 2021
INVISTA Improves Uptime with State Based Control
Jim Cahill
Operators are the heart of any process. Experience, skill, and attentiveness give the best operators an intuitive feel for processes that helps ensure uptime, safety, repeatability, and quality—even in the most infrequent process situations. But with a major shortage of skilled personnel, plants find themselves needing to maintain exceptional performance and safety while simultaneously helping new operators gain experience…
18 Mar 2021
INVISTA Improves Uptime with State Based Control
Jim Cahill
Operators are the heart of any process. Experience, skill, and attentiveness give the best operators an intuitive feel for processes that helps ensure uptime, safety, repeatability, and quality—even in the most infrequent process situations. But with a major shortage of skilled personnel, plants find themselves needing to maintain exceptional performance and safety while simultaneously helping new operators gain experience…
18 Mar 2021
Digital Transformation Impacting Chlor-Alkali Plants
Jim Cahill
Seems that “digital transformation” is the buzzword in industry today. Almost everyone is digitally transforming something – for good reason, it turns out! By adding sensors and automating data collection and analysis, modernizing business practices to use new technologies and providing easy access to insightful data to all levels of the organization, companies are finding ways to unlock value never seen before in the…
12 Mar 2021
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