Activity

  • ​​​Corrosion in the Chemical Industry: From Inspection to Continuous Insight​

    Jim Cahill
    Inline corrosion is driven by aggressive chemistry, temperature, pressure, flow effects, and phase changes that can rapidly shift operating conditions. The financial impact goes well beyond replacement cost, with unplanned downtime, environmental consequences, and safety risks often representing the largest exposure. The post ​​​Corrosion in the Chemical Industry: From Inspection to Continuous Insight​ appeared first…

  • For Accurate pH Measurement, Keep it Clean

    Jim Cahill
    One common type of commercial running on TV today is for new types of non-stick pots and pans. They go to great lengths to prove that whatever you cook, it slides right out and you never have to scrape the bottom. Many industrial applications also have to solve sticking issues, especially for liquid analysis, such […] The post For Accurate pH Measurement, Keep it Clean appeared first on the Emerson Automation Experts…

  • Why Wireless Technologies are an Ideal Solution for Many Level Measurement Applications in the Chemical Industry

    Jim Cahill
    An expanding range of wireless technologies is helping chemical manufacturers extend level measurement coverage and improve operational efficiency across even the most remote assets. The post Why Wireless Technologies are an Ideal Solution for Many Level Measurement Applications in the Chemical Industry appeared first on the Emerson Automation Experts blog.

  • Strong Chemical Resistance Without PFAS—Why Rosemount Magmeters Now Use PEX for Sensor Liners

    Jim Cahill
    Those of us who work on customer applications routinely get spec requests that some device we’re supplying must withstand any number of extremely aggressive products. The frequent go-to solution is a fluoropolymer such as PTFE, PVDF, or similar since these have exceptionally wide chemical resistance. Unfortunately, fluoropolymers come with a dangerous downside: PFAS, or as […] The post Strong Chemical Resistance Without…

  • Reducing Chemical Over‑Injection and CapEx Through Control‑Grade Injection Strategies

    Jim Cahill
    In upstream Oil & Gas operations, chemical injection is one of those critical processes that rarely gets much attention—until something goes wrong. Corrosion, scale formation, and flow assurance issues can quickly turn into costly production disruptions, safety risks, and unplanned maintenance. As a result, many operators take a conservative approach: inject more chemical than necessary […] The post Reducing Chemical…

  • Turning Flow Data into Operational Advantage: Inside the Micro Motion™︎ Coriolis Transmitter Portfolio

    Jim Cahill
    Across industries—from chemical and energy to life sciences—operators are being asked to do more with less. Processes must run reliably, systems must integrate smoothly, and regulatory expectations continue to rise. At the same time, traditional approaches to flow measurement verification often introduce downtime, site visits, and uncertainty that teams can’t afford. As product managers for […] The post Turning Flow…

  • Turning Flow Data into Operational Advantage: Inside the Micro Motion™︎ Coriolis Transmitter Portfolio

    Jim Cahill
    Across industries—from chemical and energy to life sciences—operators are being asked to do more with less. Processes must run reliably, systems must integrate smoothly, and regulatory expectations continue to rise. At the same time, traditional approaches to flow measurement verification often introduce downtime, site visits, and uncertainty that teams can’t afford. As product managers for […] The post Turning Flow…

  • 4 reasons why radar level sensors are superior to ultrasonic level devices

    Jim Cahill
    4 reasons why radar level sensors are superior to ultrasonic level technology: Radar and ultrasonic level measurements are both widely used in industrial and environmental applications for measuring the level of liquids and solids in lift stations, tanks, and open channel flows. Both technologies work on the principle of measuring the time of flight between […] The post 4 reasons why radar level sensors are superior…

  • 4 reasons why radar level sensors are superior to ultrasonic level devices

    Jim Cahill
    4 reasons why radar level sensors are superior to ultrasonic level technology: Radar and ultrasonic level measurements are both widely used in industrial and environmental applications for measuring the level of liquids and solids in lift stations, tanks, and open channel flows. Both technologies work on the principle of measuring the time of flight between […] The post 4 reasons why radar level sensors are superior…

  • Final Control Innovations for European Chemical Producers’ Net-Zero Goals

    Jim Cahill
    Competitiveness requires the ability to offset higher energy costs and additional regulatory requirements on the path to Net-Zero. Valve selection and lifecycle management play a significant role in operating these production processes with higher availability, greater reliability, and lower emissions. The post Final Control Innovations for European Chemical Producers’ Net-Zero Goals appeared first on the Emerson Automation…

  • Measuring an Unseen Danger: Real-Time Corrosion Monitoring Warns of Metal Loss, Before it’s Too Late

    Jim Cahill
    Owners and restorers of old cars know that blistering paint on a door or fender is a tell-tale sign that rust has penetrated through the metal and a hole will soon form. Industrial maintenance teams also look for signs of corrosion, but often they aren’t visible until it’s too late. There are various ways to […] The post Measuring an Unseen Danger: Real-Time Corrosion Monitoring Warns of Metal Loss, Before it’s Too…

  • Measuring an Unseen Danger: Real-Time Corrosion Monitoring Warns of Metal Loss, Before it’s Too Late

    Jim Cahill
    Owners and restorers of old cars know that blistering paint on a door or fender is a tell-tale sign that rust has penetrated through the metal and a hole will soon form. Industrial maintenance teams also look for signs of corrosion, but often they aren’t visible until it’s too late. There are various ways to […] The post Measuring an Unseen Danger: Real-Time Corrosion Monitoring Warns of Metal Loss, Before it’s Too…

  • Measuring an Unseen Danger: Real-Time Corrosion Monitoring Warns of Metal Loss, Before it’s Too Late

    Jim Cahill
    Owners and restorers of old cars know that blistering paint on a door or fender is a tell-tale sign that rust has penetrated through the metal and a hole will soon form. Industrial maintenance teams also look for signs of corrosion, but often they aren’t visible until it’s too late. There are various ways to […] The post Measuring an Unseen Danger: Real-Time Corrosion Monitoring Warns of Metal Loss, Before it’s Too…

  • Emerson Delivers A Process Gas Analytical Solution for the World’s Largest Blue Ammonia Plant

    Jim Cahill
    Emerson recently delivered a fully engineered analyzer house solution to support gas analysis applications at the world’s largest blue ammonia facility, setting a new benchmark for integration, performance, project certainty, and customer collaboration. Tackling Complexity with Confidence As the global energy landscape shifts toward low-carbon innovation, precision and reliability in process analytics have never been…

  • Emerson Delivers A Process Gas Analytical Solution for the World’s Largest Blue Ammonia Plant

    Jim Cahill
    Emerson recently delivered a fully engineered analyzer house solution to support gas analysis applications at the world’s largest blue ammonia facility, setting a new benchmark for integration, performance, project certainty, and customer collaboration. Tackling Complexity with Confidence As the global energy landscape shifts toward low-carbon innovation, precision and reliability in process analytics have never been…

  • How Measurement Instrumentation Enables the Future of Carbon Capture and Sequestration

    Jim Cahill
    As governments, industries, and investors converge on net-zero strategies, carbon capture and sequestration (CCS) has emerged as a necessary tool—not just to limit future emissions, but to actively remove and store existing CO₂ for the long term so it no longer poses a threat. However, scaling CCS from promising pilots to global infrastructure hinges on […] The post How Measurement Instrumentation Enables the Future…

  • How Measurement Instrumentation Enables the Future of Carbon Capture and Sequestration

    Jim Cahill
    As governments, industries, and investors converge on net-zero strategies, carbon capture and sequestration (CCS) has emerged as a necessary tool—not just to limit future emissions, but to actively remove and store existing CO₂ for the long term so it no longer poses a threat. However, scaling CCS from promising pilots to global infrastructure hinges on […] The post How Measurement Instrumentation Enables the Future…

  • Designing for Reliability: Engineered Solution in Powder Discharge Systems Podcast

    Jim Cahill
    Polyethylene and polypropylene are polymer plastics that are widely used in packaging applications. Powder discharge systems handle polyethylene and polypropylene powders during the discharge process. The valves used in this process are challenged due to high-speed requirements, frequent cycling, and the abrasive and intrusive presence of the powder particles. In this episode , Emerson’s Ashwin Kannan joins me to discuss…

  • Designing for Reliability: Engineered Solution in Powder Discharge Systems Podcast

    Jim Cahill
    Polyethylene and polypropylene are polymer plastics that are widely used in packaging applications. Powder discharge systems handle polyethylene and polypropylene powders during the discharge process. The valves used in this process are challenged due to high-speed requirements, frequent cycling, and the abrasive and intrusive presence of the powder particles. In this episode , Emerson’s Ashwin Kannan joins me to discuss…

  • Raising the Bar for Flow Measurement: My Conversation on Control Amplified

    Jim Cahill
    Flow measurement may not always make headlines, but for industries like oil and gas, chemical manufacturing, and life sciences, it’s the cornerstone of operational excellence. I recently had the pleasure of joining Len Vermillion on the Control Amplified podcast to talk about how Emerson’s Micro Motion ELITE Coriolis flow meters are redefining what’s possible in this space. Listen to the episode here . Precision That…

  • How to Make Carbon Capture More Efficient and Less Expensive

    Jim Cahill
    Systems to combat air pollution from combustion processes generally inject a chemical into the gas stream that is designed to neutralize a specific pollutant. For example, limestone slurry is sprayed into sulfur-dioxide-laden flue gas to neutralize the potential acid and form gypsum. There are other similar combinations, but one pollutant just won’t cooperate: carbon dioxide. […] The post How to Make Carbon Capture…

  • How to Make Carbon Capture More Efficient and Less Expensive

    Jim Cahill
    Systems to combat air pollution from combustion processes generally inject a chemical into the gas stream that is designed to neutralize a specific pollutant. For example, limestone slurry is sprayed into sulfur-dioxide-laden flue gas to neutralize the potential acid and form gypsum . There are other similar combinations, but one pollutant just won’t cooperate: carbon dioxide. There’s no way to turn carbon dioxide into…

  • New and Improved Severe Service Urea Valves

    Jim Cahill
    The urea process poses extreme challenges for control valves, including high pressures and pressure drops, elevated temperatures, and corrosive carbamate solutions. Our article in the June 2025 issue of Hydrocarbon Processing, titled “New alternatives for severe service urea letdown valve applications,” describes recently introduced control valve designs that extend service life, simplify maintenance, and are […] The…

  • New and Improved Severe Service Urea Valves

    Jim Cahill
    The urea process poses extreme challenges for control valves, including high pressures and pressure drops, elevated temperatures, and corrosive carbamate solutions. Our article in the June 2025 issue of Hydrocarbon Processing , titled “New alternatives for severe service urea letdown valve applications,” describes recently introduced control valve designs that extend service life, simplify maintenance, and are more readily…

  • Forging a New Value Chain: Advanced Solutions for Carbon Dioxide Measurement in CCUS

    Jim Cahill
    Over the last century and more, a few industries have developed large-scale integrated production and distribution systems, covering the span from source to final consumer. Oil and gas are the most obvious, covering all aspects of industrial, commercial, and consumer applications. We’ve come to call these systems value chains. With the growth of environmental concerns, […] The post Forging a New Value Chain: Advanced…

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