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Chemical Industry Blog
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Reducing Chemical Over‑Injection and CapEx Through Control‑Grade Injection Strategies
28 days ago
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Driving Safer Chemical Manufacturing Performance
Jim Cahill
Safety is consistently among the highest priorities for manufacturers and producers. Critical goals are to avoid safety incidents, keep site personnel safe, protect the community around you, protect the environment as a whole, and improve your corporate financial health. A robust safety culture has many facets, including occupational safety, containment safety, process safety, and functional safety. I caught up with…
18 Oct 2023
Driving Safer Chemical Manufacturing Performance
Jim Cahill
Safety is consistently among the highest priorities for manufacturers and producers. Critical goals are to avoid safety incidents, keep site personnel safe, protect the community around you, protect the environment as a whole, and improve your corporate financial health. A robust safety culture has many facets, including occupational safety, containment safety, process safety, and functional safety. I caught up with…
18 Oct 2023
Driving Safer Chemical Manufacturing Performance
Jim Cahill
Safety is consistently among the highest priorities for manufacturers and producers. Critical goals are to avoid safety incidents, keep site personnel safe, protect the community around you, protect the environment as a whole, and improve your corporate financial health. A robust safety culture has many facets, including occupational safety, containment safety, process safety, and functional safety. I caught up with…
18 Oct 2023
Driving Safer Chemical Manufacturing Performance
Jim Cahill
Safety is consistently among the highest priorities for manufacturers and producers. Critical goals are to avoid safety incidents, keep site personnel safe, protect the community around you, protect the environment as a whole, and improve your corporate financial health. A robust safety culture has many facets, including occupational safety, containment safety, process safety, and functional safety. I caught up with…
18 Oct 2023
Modern Pipeline Engineering Requires the Best Software
Jim Cahill
Pipeline operations are vastly different than they were just five or ten short years ago. One key area in which this is true is in the rise of renewables and sustainability. Today’s pipelines are moving new products like hydrogen or carbon dioxide (CO 2 ) from carbon capture operations along with the old standards, and these changes significantly impact their operations. Fortunately, as Paul Dickerson and Dr. Jon…
17 Oct 2023
Modern Pipeline Engineering Requires the Best Software
Jim Cahill
Pipeline operations are vastly different than they were just five or ten short years ago. One key area in which this is true is in the rise of renewables and sustainability. Today’s pipelines are moving new products like hydrogen or carbon dioxide (CO 2 ) from carbon capture operations along with the old standards, and these changes significantly impact their operations. Fortunately, as Paul Dickerson and Dr. Jon…
17 Oct 2023
Modern Pipeline Engineering Requires the Best Software
Jim Cahill
Pipeline operations are vastly different than they were just five or ten short years ago. One key area in which this is true is in the rise of renewables and sustainability. Today’s pipelines are moving new products like hydrogen or carbon dioxide (CO 2 ) from carbon capture operations along with the old standards, and these changes significantly impact their operations. Fortunately, as Paul Dickerson and Dr. Jon…
17 Oct 2023
Safe, Reliable and Accurate Loading and Unloading Operations
Jim Cahill
Loading and unloading operations for chemical producers must be performed safely, reliably, and accurately. I caught up with Emerson’s Martin McDonough on ways to mitigate risks and improve operational performance. These operations can be some of the highest-risk operations within a facility and account for as much as 80% of transport-related incidents. In addition to mitigating risks to personnel and the environment…
26 Sep 2023
Safe, Reliable and Accurate Loading and Unloading Operations
Jim Cahill
Loading and unloading operations for chemical producers must be performed safely, reliably, and accurately. I caught up with Emerson’s Martin McDonough on ways to mitigate risks and improve operational performance. These operations can be some of the highest-risk operations within a facility and account for as much as 80% of transport-related incidents. In addition to mitigating risks to personnel and the environment…
26 Sep 2023
Safe, Reliable and Accurate Loading and Unloading Operations
Jim Cahill
Loading and unloading operations for chemical producers must be performed safely, reliably, and accurately. I caught up with Emerson’s Martin McDonough on ways to mitigate risks and improve operational performance. These operations can be some of the highest-risk operations within a facility and account for as much as 80% of transport-related incidents. In addition to mitigating risks to personnel and the environment…
26 Sep 2023
Advancing a Plastics Manufacturing Circular Economy
Jim Cahill
We’ve all seen images of plastic trash floating in the oceans and huge landfill locations. A lot of work is going into how to recycle this waste to drive greater sustainability. In a ControlGlobal.com article, Automation enables a circular economy for plastic recycling , Emerson’s Don Fregelette highlights the role of automation in “creating a sustainable solution for plastic trash by improving manufacturing processes…
19 Sep 2023
Advancing a Plastics Manufacturing Circular Economy
Jim Cahill
We’ve all seen images of plastic trash floating in the oceans and huge landfill locations. A lot of work is going into how to recycle this waste to drive greater sustainability. In a ControlGlobal.com article, Automation enables a circular economy for plastic recycling , Emerson’s Don Fregelette highlights the role of automation in “creating a sustainable solution for plastic trash by improving manufacturing processes…
19 Sep 2023
Advancing a Plastics Manufacturing Circular Economy
Jim Cahill
We’ve all seen images of plastic trash floating in the oceans and huge landfill locations. A lot of work is going into how to recycle this waste to drive greater sustainability. In a ControlGlobal.com article, Automation enables a circular economy for plastic recycling , Emerson’s Don Fregelette highlights the role of automation in “creating a sustainable solution for plastic trash by improving manufacturing processes…
19 Sep 2023
Advancing a Plastics Manufacturing Circular Economy
Jim Cahill
We’ve all seen images of plastic trash floating in the oceans and huge landfill locations. A lot of work is going into how to recycle this waste to drive greater sustainability. In a ControlGlobal.com article, Automation enables a circular economy for plastic recycling , Emerson’s Don Fregelette highlights the role of automation in “creating a sustainable solution for plastic trash by improving manufacturing processes…
18 Sep 2023
Improving Maintenance and Monitoring to Advance Sustainability Programs
Jim Cahill
Click to enlarge If you were to ask most people in the chemical processing industry about the kinds of steps necessary to support sustainability efforts, you’d likely get a variety of complex answers citing alternate energy sources, rethinking supply chains, and suggesting major changes to processes. These may all be valid, but let’s suggest something very practical, and doable right now: tightening up plant maintenance…
7 Sep 2023
Improving Maintenance and Monitoring to Advance Sustainability Programs
Jim Cahill
Click to enlarge If you were to ask most people in the chemical processing industry about the kinds of steps necessary to support sustainability efforts, you’d likely get a variety of complex answers citing alternate energy sources, rethinking supply chains, and suggesting major changes to processes. These may all be valid, but let’s suggest something very practical, and doable right now: tightening up plant maintenance…
7 Sep 2023
Improving Maintenance and Monitoring to Advance Sustainability Programs
Jim Cahill
Click to enlarge If you were to ask most people in the chemical processing industry about the kinds of steps necessary to support sustainability efforts, you’d likely get a variety of complex answers citing alternate energy sources, rethinking supply chains, and suggesting major changes to processes. These may all be valid, but let’s suggest something very practical, and doable right now: tightening up plant maintenance…
7 Sep 2023
Improving Maintenance and Monitoring to Advance Sustainability Programs
Jim Cahill
Click to enlarge If you were to ask most people in the chemical processing industry about the kinds of steps necessary to support sustainability efforts, you’d likely get a variety of complex answers citing alternate energy sources, rethinking supply chains, and suggesting major changes to processes. These may all be valid, but let’s suggest something very practical, and doable right now: tightening up plant maintenance…
7 Sep 2023
Achieving Repeatable Golden Batches
Jim Cahill
The term “golden batch” describes the ideal batch production against which all other produced batches are compared. I caught up with Emerson’s Martin McDonough about how this concept applies to chemical manufacturers with batch production processes. Martin shared some industry statistics with me. Many of these chemical manufacturers operate with a “Right-First-Time” metric between 40-70%. The bad batches increase cycle…
6 Sep 2023
Achieving Repeatable Golden Batches
Jim Cahill
The term “golden batch” describes the ideal batch production against which all other produced batches are compared. I caught up with Emerson’s Martin McDonough about how this concept applies to chemical manufacturers with batch production processes. Martin shared some industry statistics with me. Many of these chemical manufacturers operate with a “Right-First-Time” metric between 40-70%. The bad batches increase cycle…
6 Sep 2023
Achieving Repeatable Golden Batches
Jim Cahill
The term “golden batch” describes the ideal batch production against which all other produced batches are compared. I caught up with Emerson’s Martin McDonough about how this concept applies to chemical manufacturers with batch production processes. Martin shared some industry statistics with me. Many of these chemical manufacturers operate with a “Right-First-Time” metric between 40-70%. The bad batches increase cycle…
6 Sep 2023
Achieving Repeatable Golden Batches
Jim Cahill
The term “golden batch” describes the ideal batch production against which all other produced batches are compared. I caught up with Emerson’s Martin McDonough about how this concept applies to chemical manufacturers with batch production processes. Martin shared some industry statistics with me. Many of these chemical manufacturers operate with a “Right-First-Time” metric between 40-70%. The bad batches increase cycle…
6 Sep 2023
Digital Solutions for Driving More Sustainable Production
Jim Cahill
At the EHS (Environmental, Health & Safety) Seminar , Emerson’s Michael Machuca presented Digital Solutions to Achieve Your Sustainability and Decarbonization Goals. This conference focuses on companies within the petrochemical industry. Michael opened his presentation by citing that 37% of U.S. manufacturing energy consumption is by the chemical industry. In an analysis by Worley, opportunities to drive more sustainable…
25 Aug 2023
Digital Solutions for Driving More Sustainable Production
Jim Cahill
At the EHS (Environmental, Health & Safety) Seminar , Emerson’s Michael Machuca presented Digital Solutions to Achieve Your Sustainability and Decarbonization Goals. This conference focuses on companies within the petrochemical industry. Michael opened his presentation by citing that 37% of U.S. manufacturing energy consumption is by the chemical industry. In an analysis by Worley, opportunities to drive more sustainable…
25 Aug 2023
Digital Solutions for Driving More Sustainable Production
Jim Cahill
At the EHS (Environmental, Health & Safety) Seminar , Emerson’s Michael Machuca presented Digital Solutions to Achieve Your Sustainability and Decarbonization Goals. This conference focuses on companies within the petrochemical industry. Michael opened his presentation by citing that 37% of U.S. manufacturing energy consumption is by the chemical industry. In an analysis by Worley, opportunities to drive more sustainable…
25 Aug 2023
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