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Refining Blog
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posts
Managing Equipment Damage Caused by Corrosive Feedstocks Encountered with Biofuel Production (Part 2)
3 days ago
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AIChE Fuels and Petrochemicals Division Award
Jim Cahill
Emerson’s Tim Olsen received the great news that he had been selected as a recipient of the AIChE Fuels and Petrochemicals Division Award for 2022. Each year, this division recognizes individuals who have made substantial technological contributions to the advancement of fuels and petrochemicals industries. Tim will be the guest speaker at the Fuels and Petrochemicals Division Annual Awards Dinner held during the AIChE…
1 Mar 2022
Overcoming Biofuel Production Challenges
Jim Cahill
Energy-intensive industries such as downstream hydrocarbons are pushing forward with decarbonization projects as part of their sustainability goals. Hydrocarbon Processing spoke with Emerson’s Julie Valentine to discuss this topic in a “ The Main Column ” podcast, Digital technologies: A path to increased production and decarbonization . After some introductions, Julie was asked about biofuels and what constitutes a…
25 Feb 2022
Overcoming Biofuel Production Challenges
Jim Cahill
Energy-intensive industries such as downstream hydrocarbons are pushing forward with decarbonization projects as part of their sustainability goals. Hydrocarbon Processing spoke with Emerson’s Julie Valentine to discuss this topic in a “ The Main Column ” podcast, Digital technologies: A path to increased production and decarbonization . After some introductions, Julie was asked about biofuels and what constitutes a…
25 Feb 2022
Pump Health for Storage Terminal Reliability Podcast
Jim Cahill
Statistically, operations face equipment degradation every 12 months, especially hard-use equipment, like pumps. Your storage terminal facility is looking at a 50% increase in repair costs, increased downtime, and shutdowns for when your essential assets fail. Corrosion is one of the biggest challenges that Storage Terminal operators face in the field when it comes to maintaining operation reliability. Areas like tank…
18 Jan 2022
Pump Health for Storage Terminal Reliability Podcast
Jim Cahill
Statistically, operations face equipment degradation every 12 months, especially hard-use equipment, like pumps. Your storage terminal facility is looking at a 50% increase in repair costs, increased downtime, and shutdowns for when your essential assets fail. Corrosion is one of the biggest challenges that Storage Terminal operators face in the field when it comes to maintaining operation reliability. Areas like tank…
18 Jan 2022
Industrial Grade WiFi Infrastructure Helps Digitally Transform Singapore Oil Refinery
Jim Cahill
Recently, a large refinery in Singapore capable of processing over 250,000 barrels of crude oil per day implemented an Industry 4.0 digitalization plan with the help of Emerson and Cisco. The refinery sought a wireless solution that would address challenges created by production downtime and also support real-time data collection and collaboration. With a compact, scalable, and flexible design, the customer selected…
3 Dec 2021
Industrial Grade WiFi Infrastructure Helps Digitally Transform Singapore Oil Refinery
Jim Cahill
Recently, a large refinery in Singapore capable of processing over 250,000 barrels of crude oil per day implemented an Industry 4.0 digitalization plan with the help of Emerson and Cisco. The refinery sought a wireless solution that would address challenges created by production downtime and also support real-time data collection and collaboration. With a compact, scalable, and flexible design, the customer selected…
3 Dec 2021
One Package to Simplify Growing Sensor Deployments
Jim Cahill
FDI combines the best features of EDDL and FDT packages. Historically, differing asset monitoring devices, even if mounted on the same installation, might have very different ways of sending their data or configuration methods. Such a situation leaves project teams in a bind—do they stick with only one type of sensor, potentially eliminating their ability to use devices that are a better fit, or do they support multiple…
23 Nov 2021
One Protocol to Simplify Growing Sensor Deployments
Jim Cahill
FDI combines the best features of EDDL and FDT packages. Historically, differing asset monitoring devices, even if mounted on the same installation, might have very different ways of sending their data or configuration methods. Such a situation leaves project teams in a bind—do they stick with only one type of sensor, potentially eliminating their ability to use devices that are a better fit, or do they support multiple…
23 Nov 2021
Improving Terminal Reliability with Quality Isolation Valves
Jim Cahill
An InTech magazine article highlighted the statistic that only 28% of a valve’s lifecycle cost is the initial cost. This means that the majority of your total costs for valves are going towards maintenance and repair, energy consumption, asset disposal, and other costs. In this Storage Terminal Reliability podcast, Emerson’s David Leavitt discusses the challenges that you can face in the Tanks and Terminals industry…
8 Nov 2021
Improving Terminal Reliability with Quality Isolation Valves
Jim Cahill
An InTech magazine article highlighted the statistic that only 28% of a valve’s lifecycle cost is the initial cost. This means that the majority of your total costs for valves are going towards maintenance and repair, energy consumption, asset disposal, and other costs. In this Storage Terminal Reliability podcast, Emerson’s David Leavitt discusses the challenges that you can face in the Tanks and Terminals industry…
8 Nov 2021
How to Select Valves for Molecular Sieve Switching Applications
Jim Cahill
In a recent article in the October 2021 issue of Plant Services , it describes the unique and difficult challenges associated with molecular sieve switching valves and the new valve options available to address these issues. The article is titled How to Select Valves for Molecular Sieve Switching Applications and it is summarized below. Molecular sieves Molecular sieves use a desiccant process to remove water vapor…
3 Nov 2021
How to Select Valves for Molecular Sieve Switching Applications
Jim Cahill
As a business development manager for Emerson’s AEV C-Ball Valves , I recently published an article in the October 2021 issue of Plant Services. The article describes the unique and difficult challenges associated with molecular sieve switching valves and the new valve options available to address these issues. The article is titled How to Select Valves for Molecular Sieve Switching Applications and it is summarized below…
3 Nov 2021
Corrosion Monitoring for Terminal Reliability
Jim Cahill
For the oil & gas industry alone, the yearly cost of corrosion damage is estimated to be over $1.3 billion USD according to NACE International (formerly National Association of Corrosion Engineers) and now known as AMPP: The Association for Materials Protection and Performance . They note: That figure can be broken down into $589 million on surface pipeline and facility costs; $463 million annually in downhole tubing…
2 Nov 2021
Corrosion Monitoring for Terminal Reliability
Jim Cahill
For the oil & gas industry alone, the yearly cost of corrosion damage is estimated to be over $1.3 billion USD according to NACE International (formerly National Association of Corrosion Engineers) and now known as AMPP: The Association for Materials Protection and Performance . They note: That figure can be broken down into $589 million on surface pipeline and facility costs; $463 million annually in downhole tubing…
2 Nov 2021
Why Continuous, Non-Intrusive Corrosion Monitoring is Fast Becoming a Refining Industry Best Practice
Jim Cahill
Corrosion risk is great, and incidents can be severe – potentially endangering lives, therefore there is increased need for corrosion control in refineries. Even slight changes to the process can affect corrosivity greatly. Changing crude diets, flow rates, yields or inhibition levels can impact negatively on asset integrity. Monitoring periodically through techniques such as manual inspection do not provide the granularity…
2 Nov 2021
Why Continuous Non-Intrusive Corrosion Monitoring is Fast Becoming Refining Industry Best Practice
Jim Cahill
Corrosion risk is great, and incidents can be severe – potentially endangering lives, therefore there is increased need for corrosion control in refineries. Even slight changes to the process can affect corrosivity greatly. Changing crude diets, flow rates, yields or inhibition levels can impact negatively on asset integrity. Monitoring periodically through techniques such as manual inspection do not provide the granularity…
2 Nov 2021
Solving Level Measurement Challenges for Chemical and Petrochemical Plants
Jim Cahill
According to OSHA, the chemical industry has one of the most stringent safety regulations. Regular inspections, servicing, and maintenance work are required due to the intense stress that is often placed on the equipment because of the exposure to very aggressive substances and extreme high temperatures and pressures. Depending on the size and type of plants and operations concerned, maintenance often involves a complete…
10 Sep 2021
Solving Level Measurement Challenges for Chemical and Petrochemical Plants
Jim Cahill
According to OSHA, the chemical industry has one of the most stringent safety regulations. Regular inspections, servicing, and maintenance work are required due to the intense stress that is often placed on the equipment because of the exposure to very aggressive substances and extreme high temperatures and pressures. Depending on the size and type of plants and operations concerned, maintenance often involves a complete…
10 Sep 2021
Avoid Taking a Successful Reliability Program for Granted by Improving Its Use
Jim Cahill
Success must be supported so it can be sustained. As Chris Jensen and H.P. Slater discuss in an article in the July issue of Process Heating , this line of thinking is no less true in predictive maintenance (PdM) than in anything else. Some companies are impressed with the initial savings that PdM programs generate through improved production and lower maintenance costs, but New PdM programs typically identify many…
23 Aug 2021
Avoid Taking a Successful Reliability Program for Granted by Improving Its Use
Jim Cahill
Success must be supported so it can be sustained. As Chris Jensen and H.P. Slater discuss in an article in the July issue of Process Heating , this line of thinking is no less true in predictive maintenance (PdM) than in anything else. Some companies are impressed with the initial savings that PdM programs generate through improved production and lower maintenance costs, but New PdM programs typically identify many…
23 Aug 2021
Gaining Real-Time Insights to Improve Operational Performance
Jim Cahill
Since we’re nearing the end of vacation season, how many of you appreciate the digital transformation that has occurred over the years where you can quickly find the optimum transportation, lodging, meals, entertainment, etc. to make the most of your vacation. And how much faster can you do all these things than was possible even a few years ago? Manufacturers and producers are also pursuing digital transformation initiatives…
13 Aug 2021
Gaining Real-Time Insights to Improve Operational Performance
Jim Cahill
Since we’re nearing the end of vacation season, how many of you appreciate the digital transformation that has occurred over the years where you can quickly find the optimum transportation, lodging, meals, entertainment, etc. to make the most of your vacation. And how much faster can you do all these things than was possible even a few years ago? Manufacturers and producers are also pursuing digital transformation initiatives…
13 Aug 2021
Analyzing Combustion – Looking for Leftover Oxygen
Jim Cahill
In an automation.com article, Emerson’s Jesse Sumstad and Neil Widmer explain how accurate measurement of excess oxygen in flue gas can be used to improve combustion control. These days, industrial facilities operating combustion processes face multiple concerns, including: Burner efficiency Fuel costs Emission restrictions Public perception of a company’s carbon footprint and overall environmental responsibility…
19 Jul 2021
Monitoring for Corrosion in Refineries
Jim Cahill
Rosemount Wireless Corrosion & Erosion Monitoring Processing crude oil into fuels and other products requires addressing the corrosive contaminants that this crude can contain. Effective corrosion monitoring and management can help avoid potentially catastrophic safety and environmental incidents. In a Hydrocarbon Engineering article, A Fine Balance , Emerson’s Jake Davies describes ways to address the corrosion and…
21 Jun 2021
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