Micromotion coriolis F200 flow meter

We have acquired two pieces of mocromotion Coriolis flow meters model F200 and F300, both with 1700 transmitters from an auction in Europe.

We have mounted the F200/1700 vertically upwards on a 2” stainless steel pipe which is used to transfer fruit juice from one tank to another. While the batches of the juice are prepared carefully with precisely known weights, the flowmeter however is not reading correctly. For 5 test batches the deviation in weight were 4%, 1.3%, 4.84%, -2.99% and 7.77% respectively.

I have no idea if the flow meter needs any maintenance or calibration. I have to mention that the pump transferring the liquid juice through the flow meter is of piston type and some pulsating vibration is noticed in the piping and on the F200 itself.

I would appreciate if someone could enlighten me on how to solve the problem

Thank you

Vicken

Beirut, Lebanon

  • Vicken,

    We should be able to help you with a bit more information.  Can you tell me the following:

    1. What flow rates are you operating at?
    2. How did you zero the meters?
    3. What output are you using?
    4. Are you using the interal totalizer?
    5. What temperature are you operating at?
    6. What are the batch totals for both the scale and the meter?
    7. Is the meter always full, or does it fill and drain during the course of a batch? 

    The vibration you've identified is not likely to be contributing to the measurement error unless it is closely matched to the drive frequency of the meter.  Do you have a sense of what the pulsation frequency from the pump is?

    Best Regards,

    Dave Kuhny

    Dave Kuhny  |  Measurement Technology Test Group Manager |  Micro Motion Inc. 

    Emerson Process Management 

  • In reply to dkuhny:

    Thank you Dave for your reply, I have mounted the F200/1700 as it was received from the auction without doing any changes in parameters or configuration, except for the imperial to metric value conversion. So I have not done any zero-ing. the densities of our different juice types vary between 1 and 1.06gm/cm3 and the flow rate of the driving pump is around 12500L/hr. The F200 was originally used for a two phase carbonated soft drink plant in England.
    At the moment, I am taking the batch readings right from the 1700 screen and reseting readings between batches without draining the flow meter in between. Our batch sizes are consistent at 3785 Liters/batch (with the test product mentioned earlier this was 3985Kg), but when sent through the F200 to a secondary tank, the readings on the 1700 varied between 3875Kg and 4380kg for the 5 test batches! (These are the extreme deviations of -2.99% and +7.77% mentioned ealier). I must say that during the flow of the juice I witnessed alternate blinking of the orange and green lights. I suspect that the tube is being filled with air momentarily, but I am not sure because I have not been able to read the type of the alarms reported.
    Best regards
    Vicken
  • In reply to Vicken:

    Hi Vicken.

    I'd like to join the conversation and I hope I might be able to help. From the description you shared, it seems possible that some or most of the problem might be due to bubbles of air in the juice. If this is the case, the best thing you can do to improve the accuracy is to increase the back pressure of the juice as it passes through the meter. If you have a valve downstream of the meter, try closing it some and see if the problem goes away. Pressure drop across the valve will increase making the pressure of the juice inside the meter higher. At higher pressure, any bubbles will shrink or disappear entirely. I can't promise you this will solve the problem entirely, but this technique has proven to be very effective many times in the past.

    The orange and green lights are a good clue that this may be the problem and if you can access the diagnostic variable called "drive gain" this is another very good indicator of air bubbles. Every time air bubbles pass through the meter the drive gain will increase quickly. If it ever gets close to 100% drive gain, that is a sure sign you have a significant amount of air bubbles in the juice.
  • In reply to Marc Buttler:

    Thanks Marc for your suggestions. As a matter of fact, the issue of bubbles in the product seemed to be quite correct, we had pockets of air that were traveling along with the product, especially at instances when batch preparation tanks were switched between. We have added a non-return vlave before the F200 and henceforth readings have been more consistent with a slight variation of about 45-50Kg over the entire batch of 3990Kg (error = 1.25%). However, at the end of each batch I am getting a number of alarm codes, which after reseting, they keep coming up again at the end of the next batch. The codes are A100 (mA Output 1 Saturated), A102 (Drive overrange), and A105 (Slug Flow). Is there anything I can do to prevent these alarms from coming ON. Will that solve my variation issue too?
    regards
    Vicken