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Refining Blog
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Navigating Corrosion Hotspots in Amine Units: A Guide for Refineries and Gas Processing Plants
1 month ago
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Coriolis Mass Flow Measurement in Ethylene Pipelines
Jim Cahill
A supercritical fluid (SCF) exists: …at a temperature and pressure above its critical point , where distinct liquid and gas phases do not exist, but below the pressure required to compress it into a solid . [2] It can effuse through porous solids like a gas, overcoming the mass transfer limitations that slow liquid transport through such materials. SCF are much superior to gases in their ability to dissolve materials…
2 Dec 2020
Coriolis Mass Flow Measurement in Ethylene Pipelines
Jim Cahill
A supercritical fluid (SCF) exists: …at a temperature and pressure above its critical point , where distinct liquid and gas phases do not exist, but below the pressure required to compress it into a solid . [2] It can effuse through porous solids like a gas, overcoming the mass transfer limitations that slow liquid transport through such materials. SCF are much superior to gases in their ability to dissolve materials…
2 Dec 2020
Refining Industry Perspectives at Emerson Exchange
Jim Cahill
The December editions of the Emerson Exchange Americas virtual series are taking place Tuesday and Thursday this week and next week. I joined the Refining Industry Forum to get an update on the technologies and solutions driving improved performance for refiners. Ed Schodowski led the session featuring leaders from BP, Chevron and Ergon Refining. The first question Ed teed up was to ask about each company’s digital…
1 Dec 2020
Refining Industry Perspectives at Emerson Exchange
Jim Cahill
The December editions of the Emerson Exchange Americas virtual series are taking place Tuesday and Thursday this week and next week. I joined the Refining Industry Forum to get an update on the technologies and solutions driving improved performance for refiners. Ed Schodowski led the session featuring leaders from BP, Chevron and Ergon Refining. The first question Ed teed up was to ask about each company’s digital…
1 Dec 2020
Should 5G Be Your Protocol to Handle Backhaul for WirelessHART Networks?
Jim Cahill
In a Control Engineering article, Emerson’s Andrew Cureton looks at several wireless protocols vying for greater adoption with industrial users. There is immense hype around 5G these days. It will change our lives, we hear – but will it be an improved solution for industrial applications? It’s just one of the various wireless protocols trying to gain a foothold with process manufacturers, so how do they all relate,…
5 Nov 2020
Should 5G Be Your Protocol to Handle Backhaul for WirelessHART Networks?
Jim Cahill
In a Control Engineering article, Emerson’s Andrew Cureton looks at several wireless protocols vying for greater adoption with industrial users. There is immense hype around 5G these days. It will change our lives, we hear – but will it be an improved solution for industrial applications? It’s just one of the various wireless protocols trying to gain a foothold with process manufacturers, so how do they all relate,…
5 Nov 2020
Reducing Manual Valve Lineup Mistakes Podcast
Jim Cahill
For safer and more reliable terminal operations, it is important to know location of all products and their needed movements. Without clear visibility into the real-time health and operational status of the assets required for movements through the facility, problems can occur. One operational risk is in the lineup of the manual and automatic valves. Improper positions can result in unsafe conditions, unintended movements…
4 Nov 2020
Reducing Manual Valve Lineup Mistakes Podcast
Jim Cahill
For safer and more reliable terminal operations, it is important to know location of all products and their needed movements. Without clear visibility into the real-time health and operational status of the assets required for movements through the facility, problems can occur. One operational risk is in the lineup of the manual and automatic valves. Improper positions can result in unsafe conditions, unintended movements…
4 Nov 2020
Improving Tank Farm Flexible Operations
Jim Cahill
Refineries typically either use third-party storage terminals or have their own tank farms as part of their operations. A Refiner’s Guide to Digital Transformation and Top Quartile Performance article, Better business results through flexible logistics operations , shares how these refineries can improve the flexibility as well as safety, efficiency, and reliability of their tank farm operations. For some of these refineries…
29 Oct 2020
Improving Tank Farm Flexible Operations
Jim Cahill
Refineries typically either use third-party storage terminals or have their own tank farms as part of their operations. A Refiner’s Guide to Digital Transformation and Top Quartile Performance article, Better business results through flexible logistics operations , shares how these refineries can improve the flexibility as well as safety, efficiency, and reliability of their tank farm operations. For some of these refineries…
29 Oct 2020
Successful Refinery Digital Transformation Journey
Jim Cahill
A Hydrocarbon Processing article, Ergon Refining: A digital transformation story , provides a great illustration of a step-wise, scalable digital transformation journey that continues to drive business improvements. The authors, Ergon Refining’s Steve Elwart and Emerson’s Marcelo Carugo , share this journey and the results achieved. They open describing the importance of Ergon Refining’s culture in this initiative.…
27 Oct 2020
Successful Refinery Digital Transformation Journey
Jim Cahill
A Hydrocarbon Processing article, Ergon Refining: A digital transformation story , provides a great illustration of a step-wise, scalable digital transformation journey that continues to drive business improvements. The authors, Ergon Refining’s Steve Elwart and Emerson’s Marcelo Carugo , share this journey and the results achieved. They open describing the importance of Ergon Refining’s culture in this initiative.…
27 Oct 2020
Digital Transformation Planning and Execution
Jim Cahill
What often holds manufacturers and producers back on their digital transformation journeys is where to begin and how best to proceed. For those in the chemical process industries, Emerson’s Tim Olsen has written a Chemical Engineering Progress (CEP) article, Understanding the Digital Transformation . Tim opens with a great definition of digital transformation: Digital transformation refers to the leveraging of industrial…
13 Oct 2020
Digital Transformation Planning and Execution
Jim Cahill
What often holds manufacturers and producers back on their digital transformation journeys is where to begin and how best to proceed. For those in the chemical process industries, Emerson’s Tim Olsen has written a Chemical Engineering Progress (CEP) article, Understanding the Digital Transformation . Tim opens with a great definition of digital transformation: Digital transformation refers to the leveraging of industrial…
13 Oct 2020
Digital Innovations in Refining
Jim Cahill
The World Refining Association : …exists to facilitate knowledge sharing and nurturing of business partnerships within the downstream oil and gas sector. We help the industry share knowledge, with a focus on new technology and in particular technology that improves efficiency and increases plant productivity. This November 17-18, they’ll be conducting ERTC Virtual: Europe’s Virtual Meeting Place for Downstream Leaders…
12 Oct 2020
Digital Innovations in Refining
Jim Cahill
The World Refining Association : …exists to facilitate knowledge sharing and nurturing of business partnerships within the downstream oil and gas sector. We help the industry share knowledge, with a focus on new technology and in particular technology that improves efficiency and increases plant productivity. This November 17-18, they’ll be conducting ERTC Virtual: Europe’s Virtual Meeting Place for Downstream Leaders…
12 Oct 2020
Better Ways to Design and Organize Product Selection Efforts for Future Reference
Jim Cahill
Emerson’s Seth Natala and Dan Cychosz show how to apply new engineering design tools when selecting a DP flow meter and other instrumentation. Anyone who has tried to troubleshoot an equipment problem might have wondered how a specific piece was selected in the first place. This happens because few companies have a useful mechanism for gathering and organizing such information. The selection process information might…
10 Oct 2020
Better Ways to Design and Organize Product Selection Efforts for Future Reference
Jim Cahill
Emerson’s Seth Natala and Dan Cychosz show how to apply new engineering design tools when selecting a DP flow meter and other instrumentation. Anyone who has tried to troubleshoot an equipment problem might have wondered how a specific piece was selected in the first place. This happens because few companies have a useful mechanism for gathering and organizing such information. The selection process information might…
10 Oct 2020
Continuous Condition Monitoring Cuts Costs
Jim Cahill
In an article in the AFPM Summit Conference News, Emerson’s Jacob Swafford makes the case for continuous versus intermittent condition monitoring. I don’t think I have ever met a maintenance manager who said that condition monitoring is a waste of time. They agree it’s important but most shrug and say, “I wish we could do more, but we don’t have the resources.” Refineries and chemical plants that don’t monitor the…
2 Oct 2020
Continuous Condition Monitoring Cuts Costs
Jim Cahill
In an article in the AFPM Summit Conference News, Emerson’s Jacob Swafford makes the case for continuous versus intermittent condition monitoring. I don’t think I have ever met a maintenance manager who said that condition monitoring is a waste of time. They agree it’s important but most shrug and say, “I wish we could do more, but we don’t have the resources.” Refineries and chemical plants that don’t monitor the…
2 Oct 2020
Fuel Blending Unlocks Refinery Cash Register
Jim Cahill
For refiners, effectively and efficiently blending the refined fuels enables margin improvements. Yet, many refineries fail to give their blending area the attention it deserves. It’s worth reconsidering since fuel blending is essentially the “cash register” of the business. Because this area is where profits can be made or lost, it should receive the investments necessary to be efficient and flexible, and able to quickly…
24 Sep 2020
Fuel Blending Unlocks Refinery Cash Register
Jim Cahill
For refiners, effectively and efficiently blending the refined fuels enables margin improvements. Yet, many refineries fail to give their blending area the attention it deserves. It’s worth reconsidering since fuel blending is essentially the “cash register” of the business. Because this area is where profits can be made or lost, it should receive the investments necessary to be efficient and flexible, and able to quickly…
24 Sep 2020
Driving Safety Improvements through Flow Measurement Advancements
Jim Cahill
In the oil & gas upstream, midstream and downstream industries, flow measurement is critical for accurate fiscal and custody transfer accounting. But what about their use to make these processes safer? In a Hydrocarbon Processing article, Leveraging modern flow technologies to improve safety in refineries , Emerson’s Meha Jha and Julie Valentine describe how advancements in these flow measurements, “…enhance safety…
22 Sep 2020
Driving Safety Improvements through Flow Measurement Advancements
Jim Cahill
In the oil & gas upstream, midstream and downstream industries, flow measurement is critical for accurate fiscal and custody transfer accounting. But what about their use to make these processes safer? In a Hydrocarbon Processing article, Leveraging modern flow technologies to improve safety in refineries , Emerson’s Meha Jha and Julie Valentine describe how advancements in these flow measurements, “…enhance safety…
22 Sep 2020
Extending Existing WirelessHART Networks to Improve Worker and Plant Safety
Jim Cahill
In a Hydrocarbon Engineering article, Emerson’s Amanda Alexander describes two ways to extend existing wireless networks for worker location and toxic gas monitoring. Emerson colleagues who were around back at the dawn of Wireless HART tell me the earliest deployments were usually limited to monitoring applications. At that time there wasn’t a long enough track record of reliability for us to suggest this still-new…
14 Sep 2020
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