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<?xml-stylesheet type="text/xsl" href="https://emersonexchange365.com/cfs-file/__key/system/syndication/atom.xsl" media="screen"?><feed xmlns="http://www.w3.org/2005/Atom" xml:lang="en-US"><title type="html">Blog</title><subtitle type="html" /><id>https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/atom</id><link rel="alternate" type="text/html" href="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog" /><link rel="self" type="application/atom+xml" href="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/atom" /><generator uri="http://telligent.com" version="13.0.3.35217">Telligent Community (Build: 13.0.3.35217)</generator><updated>2021-01-01T15:40:06Z</updated><entry><title>Driving Energy Efficiency in the Paper Industry with Smart Steam Trap Monitoring</title><link rel="alternate" type="text/html" href="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/driving-energy-efficiency-in-the-paper-industry-with-smart-steam-trap-monitoring" /><id>https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/driving-energy-efficiency-in-the-paper-industry-with-smart-steam-trap-monitoring</id><published>2025-08-05T08:03:08Z</published><updated>2025-08-05T08:03:08Z</updated><content type="html">&lt;p&gt;&lt;em&gt;Harnessing Emerson’s Rosemount Acoustic 708 and Plantweb Insight to Support EU ETS Compliance and Sustainability Goals&lt;/em&gt;&lt;/p&gt;
&lt;p&gt;In the pursuit of net-zero emissions, energy-intensive industries such as paper and pulp are under growing pressure to reduce carbon footprints and increase operational efficiency. As the European Union’s Emissions Trading System (EU ETS) tightens allowances and accelerating the cost of carbon, paper manufacturers are increasingly compelled to adopt smarter, data-driven strategies to optimize energy consumption and lower emissions.&lt;/p&gt;
&lt;p&gt;A often-overlooked but highly impactful opportunity lies in steam systems — particularly in the monitoring and maintenance of steam traps. These small but critical components are responsible for discharging condensate while retaining live steam. When they fail, they either leak valuable steam or allow condensate to build up, undermining system performance and efficiency.&lt;/p&gt;
&lt;p&gt;&lt;strong&gt;The “Steam Trap Problem”&lt;/strong&gt;&lt;/p&gt;
&lt;p&gt;According to industry estimates, &lt;strong&gt;15–30% of steam traps fail annually&lt;/strong&gt;, leading to significant energy losses. In large paper mills — where hundreds or even thousands of traps are in use — this can result in millions of euros lost in wasted energy and excessive CO₂ emissions, directly affecting EU ETS reporting and compliance costs.&lt;/p&gt;
&lt;p&gt;Paper production relies heavily on steam, especially in the drying section of the papermaking process, where thermal efficiency is paramount. The failure of a single steam trap can lead to hundreds of tons of CO₂-equivalent emissions annually. Multiply that across a fleet of traps, and the environmental and financial implications are substantial.&lt;/p&gt;
&lt;p&gt;&lt;strong&gt;Emerson’s Digital Solution: Acoustic 708 + Plantweb Insight&lt;/strong&gt;&lt;/p&gt;
&lt;p&gt;To address this challenge, Emerson offers an innovative solution that combines the &lt;strong&gt;Rosemount&lt;span class="emoticon" data-url="https://emersonexchange365.com/cfs-file/__key/system/emoji/2122.svg" title="Tm"&gt;&amp;#x2122;&lt;/span&gt; Acoustic 708 Wireless Transmitter&lt;/strong&gt; with &lt;strong&gt;Plantweb&lt;span class="emoticon" data-url="https://emersonexchange365.com/cfs-file/__key/system/emoji/2122.svg" title="Tm"&gt;&amp;#x2122;&lt;/span&gt; Insight&lt;/strong&gt; analytics. This combination delivers real-time, wireless steam trap monitoring and actionable insights, enabling proactive maintenance and performance optimization.&lt;/p&gt;
&lt;p&gt;&lt;strong&gt;Key features include:&lt;/strong&gt;&lt;/p&gt;
&lt;ul&gt;
&lt;li&gt;&lt;strong&gt;Continuous Monitoring&lt;/strong&gt;: The Acoustic 708 uses acoustic sensors to detect ultrasonic signatures of steam trap activity, identifying leaks, blockages, or blow-through conditions.&lt;/li&gt;
&lt;/ul&gt;
&lt;ul&gt;
&lt;li&gt;&lt;strong&gt;Wireless and Non-Invasive&lt;/strong&gt;: Easily installed without shutting down operations, the device transmits data using WirelessHART&lt;span class="emoticon" data-url="https://emersonexchange365.com/cfs-file/__key/system/emoji/00ae.svg" title="Registered"&gt;&amp;#x00ae;&lt;/span&gt; technology, ideal for retrofitting legacy systems.&lt;/li&gt;
&lt;/ul&gt;
&lt;ul&gt;
&lt;li&gt;&lt;strong&gt;Advanced Analytics&lt;/strong&gt;: Plantweb Insight aggregates data from multiple traps and applies diagnostic algorithms to provide performance dashboards, alerts, and maintenance recommendations.&lt;/li&gt;
&lt;/ul&gt;
&lt;ul&gt;
&lt;li&gt;&lt;strong&gt;ETS-Ready Reporting&lt;/strong&gt;: By quantifying steam losses and their CO₂ equivalence, the system supports more accurate carbon accounting and helps reduce ETS compliance costs.&lt;/li&gt;
&lt;/ul&gt;
&lt;p&gt;Plantweb&lt;span class="emoticon" data-url="https://emersonexchange365.com/cfs-file/__key/system/emoji/2122.svg" title="Tm"&gt;&amp;#x2122;&lt;/span&gt; Insight does not only offer the analytics but also supports a wide range of other applications. Next to Steam Trap Monitoring, mechanical integrity &amp;amp; reliability at paper mills are equally important. WirelessHART vibration monitors can be used and integrated within the Plantweb&lt;span class="emoticon" data-url="https://emersonexchange365.com/cfs-file/__key/system/emoji/2122.svg" title="Tm"&gt;&amp;#x2122;&lt;/span&gt; Insight platform for monitoring of vibration &amp;amp; PeakVue+ levels of the drying section for example.&lt;/p&gt;
&lt;p&gt;&lt;strong&gt;Linking to Sustainability and EU ETS Goals&lt;/strong&gt;&lt;/p&gt;
&lt;p&gt;The EU ETS incentivizes emission reductions through a “cap and trade” mechanism. As allowances become scarcer and more expensive, improving energy efficiency becomes a strategic imperative. Smart steam trap monitoring directly contributes to:&lt;/p&gt;
&lt;ul&gt;
&lt;li&gt;&lt;strong&gt;Carbon Reduction&lt;/strong&gt;: Identifying and fixing failed traps leads to immediate energy savings and CO₂ reductions, often with payback periods under one year.&lt;/li&gt;
&lt;/ul&gt;
&lt;ul&gt;
&lt;li&gt;&lt;strong&gt;Transparency and Reporting&lt;/strong&gt;: Provides verifiable data to support sustainability reporting frameworks such as the &lt;strong&gt;Corporate Sustainability Reporting Directive (CSRD)&lt;/strong&gt; and &lt;strong&gt;Science-Based Targets&lt;/strong&gt;.&lt;/li&gt;
&lt;/ul&gt;
&lt;ul&gt;
&lt;li&gt;&lt;strong&gt;Circularity and Resource Efficiency&lt;/strong&gt;: Reducing steam losses aligns with industry goals to improve water and energy circularity in line with the EU Green Deal.&lt;/li&gt;
&lt;/ul&gt;
&lt;p&gt;&lt;strong&gt;Industry Results and Potential&lt;/strong&gt;&lt;/p&gt;
&lt;p&gt;Early adopters in the paper industry have seen &lt;strong&gt;up to 10% reductions in steam consumption&lt;/strong&gt;, translating to &lt;strong&gt;hundreds of tonnes of CO₂ saved annually&lt;/strong&gt; per facility. This not only lowers ETS costs but also enhances a company&amp;#8217;s environmental credentials with customers and regulators.&lt;/p&gt;
&lt;p&gt;With digitalization now central to industrial decarbonization, steam trap monitoring is a low-hanging fruit with a high ROI. By combining the precision of the &lt;strong&gt;Rosemount Acoustic 708&lt;/strong&gt; with the intelligence of &lt;strong&gt;Plantweb Insight&lt;/strong&gt;, Emerson empowers paper producers to turn maintenance into a sustainability driver—helping the industry meet its environmental obligations while improving profitability.&lt;/p&gt;
&lt;p&gt;The post &lt;a href="https://www.emersonautomationexperts.com/2025/industry/pulp-paper/driving-energy-efficiency-in-the-paper-industry-with-smart-steam-trap-monitoring/"&gt;Driving Energy Efficiency in the Paper Industry with Smart Steam Trap Monitoring&lt;/a&gt; appeared first on the &lt;a href="https://www.emersonautomationexperts.com"&gt;Emerson Automation Experts&lt;/a&gt; blog.&lt;/p&gt;
&lt;div style="clear:both;"&gt;&lt;/div&gt;&lt;img src="https://emersonexchange365.com/aggbug?PostID=13875&amp;AppID=23&amp;AppType=Weblog&amp;ContentType=0" width="1" height="1"&gt;</content><author><name>Jim Cahill</name><uri>https://emersonexchange365.com/members/jim-cahill</uri></author><category term="acoustic" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/acoustic" /><category term="ETS" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/ETS" /><category term="Rosemount" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Rosemount" /><category term="708" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/708" /><category term="Pulp&amp;amp;Paper" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Pulp_2600_amp_3B00_Paper" /><category term="steam" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/steam" /><category term="PlantwebInsight" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/PlantwebInsight" /><category term="Pulp &amp;amp; Paper" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Pulp%2b_2600_amp_3B00_%2bPaper" /><category term="Emerson" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Emerson" /></entry><entry><title>Better Magnetic Flow Meter Sensors Increase Productivity</title><link rel="alternate" type="text/html" href="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/better-magnetic-flow-meter-sensors-increase-productivity-1239152499" /><id>https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/better-magnetic-flow-meter-sensors-increase-productivity-1239152499</id><published>2024-05-14T14:00:16Z</published><updated>2024-05-14T14:00:16Z</updated><content type="html">&lt;p&gt;&lt;img class="wp-image-58400 aligncenter" src="https://www.emersonautomationexperts.com/wp-content/uploads/2024/05/iStock_65261069_XXXLARGE-946x810.jpg" alt=" " width="659" height="550" /&gt;&lt;/p&gt;
&lt;p&gt;Based on many plant visits and discussions with Emerson customers, I have concluded that handling slurries is one of the biggest problems for operators and reliability teams. The most frequently mentioned issues are clogging and erosion, which certainly take their toll, but there is also a more subtle challenge related to measuring flow.&lt;/p&gt;
&lt;p&gt;Why slurries cause this problem and what companies can do about it are the main point of my article in the January-February issue of &lt;em&gt;Control Engineering&lt;/em&gt;, &lt;a href="https://www.controleng.com/articles/better-magnetic-flow-meter-sensors-increase-productivity-cut-downtime/"&gt;Better Magnetic Flow Meter Sensors Increase Productivity, Cut Downtime&lt;/a&gt;. The situation isn’t all that difficult to solve when using a flow meter technology designed especially to handle the effects of slurries.&lt;/p&gt;
&lt;p&gt;Magnetic flow meters (aka, magmeters) are popular for slurry applications because they have no internal obstructions, no impulse lines, and they work well with water-based solutions, which matches most slurries. But not all magmeters are created equal.&lt;/p&gt;
&lt;p&gt;&lt;img class="wp-image-58389 alignleft" src="https://www.emersonautomationexperts.com/wp-content/uploads/2024/05/Slurry-Magmeter-Blog-Header.png" alt=" " width="343" height="227" /&gt;&lt;/p&gt;
&lt;p style="padding-left:80px;"&gt;&lt;em&gt;Unstable and inaccurate magmeter readings often occur due to entrained debris in the fluid impacting the electrode sensors and causing millivolt spikes, which are then interpreted as flow spikes. Fiberglass pipe is often used in brine or chemical services, and it tends to create a lot of static current in the application, which like the particle impingement problem, affects measurement integrity. When using a standard magmeter, these noise signals measured by the electrodes struggle to separate from the flow signal consistently and accurately.&lt;/em&gt;&lt;/p&gt;
&lt;p&gt;&amp;nbsp;&lt;/p&gt;
&lt;p&gt;So, all those little particles banging around in the fluid can cause many types of mischief. If the flow reading is destabilized, other equipment involved in that part of the process can struggle to compensate, so operators may try to create workarounds to minimize the effects, but these create a different set of problems.&lt;/p&gt;
&lt;p style="padding-left:80px;"&gt;&lt;em&gt;The traditional method of compensation for this type of noise is extending dampening time of the flow signal, which is done in the transmitter. Due to the nature of these slurry signals, it is not unusual to see damping times of 30 to 60 seconds. This technique produces a stable flow rate value, but it is not good for real-time control. For many flow processes, the process deadtime is often less than one second, so damping to this large an extent means control is responding to a change that occurred multiple cycles earlier, which can lead to unstable operation of the control system.&lt;/em&gt;&lt;/p&gt;
&lt;p&gt;The better approach is to use a magmeter that is more resistant to the basic problem. &lt;a href="https://www.emerson.com/en-us/catalog/rosemount-sku-8782"&gt;Emerson’s Rosemount 8782 Transmitter for Slurry Applications&lt;/a&gt; can be paired with multiple &lt;a href="https://www.emerson.com/en-us/automation/measurement-instrumentation/flow-measurement/about-magnetic"&gt;Rosemount Magnetic Flow Meter sensors&lt;/a&gt; covering a range of sizes and configurations. Incorporating Emerson’s latest advanced signal processing, the 8782 is able to stabilize noisy process flow signals without having to compromise on responsiveness, and the ability to control a flow loop automatically.&lt;/p&gt;
&lt;p&gt;&lt;em&gt;Using this type of cutting-edge technology in a configurable and customizable manner provides low variability of flow readings, empowering personnel to run their plants closer to operating limits. It also provides improved automatic closed-loop control, better process stability, and increased throughput—along with less equipment wear and tear across a wide range of flow regimes, profiles, and ranges.&lt;/em&gt;&lt;/p&gt;
&lt;p&gt;Visit the &lt;a href="https://www.emerson.com/en-us/automation/measurement-instrumentation/flow-measurement"&gt;Emerson Flow Measurement pages at Emerson.com&lt;/a&gt;. You can also connect and interact with other engineers in the Chemical Processing and Pulp &amp;amp; Paper Groups at the &lt;a href="https://emersonexchange365.com/"&gt;Emerson Exchange 365 community&lt;/a&gt;.&lt;/p&gt;
&lt;p&gt;The post &lt;a href="https://www.emersonautomationexperts.com/2024/industry/chemical/better-magnetic-flow-meter-sensors-increase-productivity/"&gt;Better Magnetic Flow Meter Sensors Increase Productivity&lt;/a&gt; appeared first on the &lt;a href="https://www.emersonautomationexperts.com"&gt;Emerson Automation Experts&lt;/a&gt; blog.&lt;/p&gt;
&lt;div style="clear:both;"&gt;&lt;/div&gt;&lt;img src="https://emersonexchange365.com/aggbug?PostID=12423&amp;AppID=23&amp;AppType=Weblog&amp;ContentType=0" width="1" height="1"&gt;</content><author><name>Jim Cahill</name><uri>https://emersonexchange365.com/members/jim-cahill</uri></author><category term="Brian Hays" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Brian%2bHays" /><category term="Rosemount 8782" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Rosemount%2b8782" /><category term="Featured" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Featured" /><category term="Rosemount magmeters" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Rosemount%2bmagmeters" /><category term="Chemical" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Chemical" /><category term="Pulp &amp;amp; Paper" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Pulp%2b_2600_amp_3B00_%2bPaper" /><category term="Rosemount magnetic flow meters" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Rosemount%2bmagnetic%2bflow%2bmeters" /><category term="flow meters for slurry" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/flow%2bmeters%2bfor%2bslurry" /><category term="Metals, Mining, Minerals" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Metals_2C00_%2bMining_2C00_%2bMinerals" /><category term="slurry flow measurement" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/slurry%2bflow%2bmeasurement" /><category term="slurry applications" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/slurry%2bapplications" /><category term="Rosemount mag meters" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Rosemount%2bmag%2bmeters" /></entry><entry><title>Better Magnetic Flow Meter Sensors Increase Productivity</title><link rel="alternate" type="text/html" href="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/better-magnetic-flow-meter-sensors-increase-productivity" /><id>https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/better-magnetic-flow-meter-sensors-increase-productivity</id><published>2024-05-14T14:00:16Z</published><updated>2024-05-14T14:00:16Z</updated><content type="html">&lt;p&gt;&lt;img class="wp-image-58400 aligncenter" src="https://www.emersonautomationexperts.com/wp-content/uploads/2024/05/iStock_65261069_XXXLARGE-946x810.jpg" alt=" " width="659" height="550" /&gt;&lt;/p&gt;
&lt;p&gt;Based on many plant visits and discussions with Emerson customers, I have concluded that handling slurries is one of the biggest problems for operators and reliability teams. The most frequently mentioned issues are clogging and erosion, which certainly take their toll, but there is also a more subtle challenge related to measuring flow.&lt;/p&gt;
&lt;p&gt;Why slurries cause this problem and what companies can do about it are the main point of my article in the January-February issue of &lt;em&gt;Control Engineering&lt;/em&gt;, &lt;a href="https://www.controleng.com/articles/better-magnetic-flow-meter-sensors-increase-productivity-cut-downtime/"&gt;Better Magnetic Flow Meter Sensors Increase Productivity, Cut Downtime&lt;/a&gt;. The situation isn’t all that difficult to solve when using a flow meter technology designed especially to handle the effects of slurries.&lt;/p&gt;
&lt;p&gt;Magnetic flow meters (aka, magmeters) are popular for slurry applications because they have no internal obstructions, no impulse lines, and they work well with water-based solutions, which matches most slurries. But not all magmeters are created equal.&lt;/p&gt;
&lt;p&gt;&lt;img class="wp-image-58389 alignleft" src="https://www.emersonautomationexperts.com/wp-content/uploads/2024/05/Slurry-Magmeter-Blog-Header.png" alt=" " width="343" height="227" /&gt;&lt;/p&gt;
&lt;p style="padding-left:80px;"&gt;&lt;em&gt;Unstable and inaccurate magmeter readings often occur due to entrained debris in the fluid impacting the electrode sensors and causing millivolt spikes, which are then interpreted as flow spikes. Fiberglass pipe is often used in brine or chemical services, and it tends to create a lot of static current in the application, which like the particle impingement problem, affects measurement integrity. When using a standard magmeter, these noise signals measured by the electrodes struggle to separate from the flow signal consistently and accurately.&lt;/em&gt;&lt;/p&gt;
&lt;p&gt;&amp;nbsp;&lt;/p&gt;
&lt;p&gt;So, all those little particles banging around in the fluid can cause many types of mischief. If the flow reading is destabilized, other equipment involved in that part of the process can struggle to compensate, so operators may try to create workarounds to minimize the effects, but these create a different set of problems.&lt;/p&gt;
&lt;p style="padding-left:80px;"&gt;&lt;em&gt;The traditional method of compensation for this type of noise is extending dampening time of the flow signal, which is done in the transmitter. Due to the nature of these slurry signals, it is not unusual to see damping times of 30 to 60 seconds. This technique produces a stable flow rate value, but it is not good for real-time control. For many flow processes, the process deadtime is often less than one second, so damping to this large an extent means control is responding to a change that occurred multiple cycles earlier, which can lead to unstable operation of the control system.&lt;/em&gt;&lt;/p&gt;
&lt;p&gt;The better approach is to use a magmeter that is more resistant to the basic problem. &lt;a href="https://www.emerson.com/en-us/catalog/rosemount-sku-8782"&gt;Emerson’s Rosemount 8782 Transmitter for Slurry Applications&lt;/a&gt; can be paired with multiple &lt;a href="https://www.emerson.com/en-us/automation/measurement-instrumentation/flow-measurement/about-magnetic"&gt;Rosemount Magnetic Flow Meter sensors&lt;/a&gt; covering a range of sizes and configurations. Incorporating Emerson’s latest advanced signal processing, the 8782 is able to stabilize noisy process flow signals without having to compromise on responsiveness, and the ability to control a flow loop automatically.&lt;/p&gt;
&lt;p&gt;&lt;em&gt;Using this type of cutting-edge technology in a configurable and customizable manner provides low variability of flow readings, empowering personnel to run their plants closer to operating limits. It also provides improved automatic closed-loop control, better process stability, and increased throughput—along with less equipment wear and tear across a wide range of flow regimes, profiles, and ranges.&lt;/em&gt;&lt;/p&gt;
&lt;p&gt;Visit the &lt;a href="https://www.emerson.com/en-us/automation/measurement-instrumentation/flow-measurement"&gt;Emerson Flow Measurement pages at Emerson.com&lt;/a&gt;. You can also connect and interact with other engineers in the Chemical Processing and Pulp &amp;amp; Paper Groups at the &lt;a href="https://emersonexchange365.com/"&gt;Emerson Exchange 365 community&lt;/a&gt;.&lt;/p&gt;
&lt;p&gt;The post &lt;a href="https://www.emersonautomationexperts.com/2024/industry/chemical/better-magnetic-flow-meter-sensors-increase-productivity/"&gt;Better Magnetic Flow Meter Sensors Increase Productivity&lt;/a&gt; appeared first on the &lt;a href="https://www.emersonautomationexperts.com"&gt;Emerson Automation Experts&lt;/a&gt; blog.&lt;/p&gt;
&lt;div style="clear:both;"&gt;&lt;/div&gt;&lt;img src="https://emersonexchange365.com/aggbug?PostID=11239&amp;AppID=23&amp;AppType=Weblog&amp;ContentType=0" width="1" height="1"&gt;</content><author><name>Jim Cahill</name><uri>https://emersonexchange365.com/members/jim-cahill</uri></author><category term="Brian Hays" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Brian%2bHays" /><category term="Rosemount 8782" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Rosemount%2b8782" /><category term="Rosemount magmeters" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Rosemount%2bmagmeters" /><category term="Chemical" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Chemical" /><category term="Pulp &amp;amp; Paper" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Pulp%2b_2600_amp_3B00_%2bPaper" /><category term="Rosemount magnetic flow meters" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Rosemount%2bmagnetic%2bflow%2bmeters" /><category term="flow meters for slurry" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/flow%2bmeters%2bfor%2bslurry" /><category term="Metals, Mining, Minerals" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Metals_2C00_%2bMining_2C00_%2bMinerals" /><category term="slurry flow measurement" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/slurry%2bflow%2bmeasurement" /><category term="slurry applications" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/slurry%2bapplications" /><category term="Rosemount mag meters" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Rosemount%2bmag%2bmeters" /></entry><entry><title>Aspen Plus Biomass Models for Sustainability</title><link rel="alternate" type="text/html" href="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/aspen-plus-biomass-models-for-sustainability-302539270" /><id>https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/aspen-plus-biomass-models-for-sustainability-302539270</id><published>2024-03-01T09:11:36Z</published><updated>2024-03-01T09:11:36Z</updated><content type="html">&lt;div class="et_pb_section et_pb_section_0 et_section_regular"&gt;
				
				
				
				
				
				
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				&lt;div class="et_pb_text_inner"&gt;AspenTech’s &lt;a href="https://www.linkedin.com/in/i%C5%9F%C4%B1l-bal-helfrich-01b71449/"&gt;Işıl Bal Helfrich&lt;/a&gt; and Emerson’s &lt;a href="https://www.linkedin.com/in/ed-schodowski-a5070b12/"&gt;Ed Schodowski&lt;/a&gt; presented Case studies for using &lt;a href="https://www.aspentech.com/en/products/engineering/aspen-plus"&gt;Aspen Plus&lt;/a&gt; in Biomass models for sustainability, renewables, and production efficiency at the 2024 Emerson Exchange Conference in Düsseldorf, Germany. Here is their presentation abstract:
&lt;blockquote&gt;&lt;p&gt;Optimizing operational decisions in the biomass and pulp industries has become exponentially more challenging due to volatile and uncertain market conditions, sustainability requirements and ongoing loss of expertise. Key process performance attributes are often unable be directly measured and recorded directly, which limits the ability to take action to optimize performance. ISI B&amp;amp;F has undertaken multiple engagements with Latin American Renewable Biodiesel / Pulp client to develop sophisticated Models using Aspen Plus software.&lt;/p&gt;&lt;/blockquote&gt;
&lt;p&gt;&lt;img class="alignright wp-image-57837" src="https://www.emersonautomationexperts.com/wp-content/uploads/2024/03/kraft-pulping-process.png" alt=" " width="600" height="473" /&gt;They opened the presentation by sharing a case study of a Brazilian pulp &amp;amp; paper company that had evaluated biorefining opportunities through the simulation of Kraft processes, driving collaboration and open innovation by teaming with Emerson. A recent project focused on a digital twin to support operational decision-making and optimization in a world-class Kraft pulp production plant.&lt;/p&gt;
&lt;p&gt;They cited a &lt;a href="https://www.mckinsey.com/industries/packaging-and-paper/our-insights/pulp-paper-and-packaging-in-the-next-decade-transformational-change"&gt;McKinsey study on digital transformation in pulp, paper and power&lt;/a&gt;, highlighting the next wave of industry disruption—digital and analytics as being the next level of disruption will enable improvements in:&lt;/p&gt;
&lt;ul&gt;
&lt;li&gt;Sustainability&lt;/li&gt;
&lt;li&gt;Reliability&lt;/li&gt;
&lt;li&gt;Margin Improvement and Production&lt;/li&gt;
&lt;li&gt;Operator Performance and Safety&lt;/li&gt;
&lt;/ul&gt;
&lt;p&gt;Critical challenges for pulp &amp;amp; paper manufacturers include improving reliability, increasing profitability, making operations safer, and increasing sustainability. Industrial software can play a vital role in tackling all these challenges.&lt;/p&gt;
&lt;p&gt;Aspen Plus is simulation software used to address some of these challenges. Aspen Plus is the software used by the top chemical companies worldwide. Built on over 40 years of experience, it advances the performance of chemical processes using the simulation software for bulk chemicals, specialty chemicals, and pharmaceutical industries.&lt;/p&gt;
&lt;p&gt;Its modeling technology enables optimization of throughput, product quality, and energy use in processes with batch, continuous, and mixed batch and continuous operations. The Aspen Plus capabilities would allow engineers to manage all types of chemical processes within a single environment with the option to use models in both dynamic and steady states. Leading electrolyte properties, patented polymer modeling capabilities, and solids models enable the software to help manufacturers simulate and optimize key industrial and novel processes across industries (chemicals, pulp &amp;amp; paper, metals &amp;amp; mining, bioprocesses, life sciences, etc.)&lt;/p&gt;
&lt;p&gt;For this biomass application, Aspen Plus helps to:&lt;/p&gt;
&lt;ul&gt;
&lt;li&gt;Improve batch processes&lt;/li&gt;
&lt;li&gt;Optimize polymer processes and solids systems&lt;/li&gt;
&lt;li&gt;Improve distillation design and revamp processes&lt;/li&gt;
&lt;li&gt;Optimize with custom equipment&lt;/li&gt;
&lt;li&gt;Conduct environmental &amp;amp; safety analyses&lt;/li&gt;
&lt;li&gt;Simultaneously assess economics and energy&lt;/li&gt;
&lt;li&gt;Improve operational decisions by connecting to real-time data&lt;/li&gt;
&lt;/ul&gt;
&lt;p&gt;&lt;div id="attachment_57838" style="width:1040px;" class="wp-caption aligncenter"&gt;&lt;a href="https://www.aspentech.com/en/products/engineering/aspen-plus"&gt;&lt;img class="wp-image-57838 size-full" src="https://www.emersonautomationexperts.com/wp-content/uploads/2024/03/aspen-plus-screen.png" alt="Aspen Plus with embedded AI and integrated economic, energy &amp;amp; emissions analysis for optimization in wide range of industries &amp;amp; new sustainability processes" width="1030" height="595" /&gt;&lt;/a&gt;&lt;p id="caption-attachment-57838" class="wp-caption-text"&gt;Aspen Plus with embedded AI and integrated economic, energy &amp;amp; emissions analysis for optimization in a wide range of industries &amp;amp; new sustainability processes.&lt;/p&gt;&lt;/div&gt;&lt;/p&gt;
&lt;p&gt;These AspenTech plant digital twin solutions provide insights into the operations and help optimize the processes for the new conditions, ensuring that operations are stable and that the safety of the process is being taken care of. Process engineers can use the same plant digital twin to predict potential operational issues and evaluate alternative corrective actions by simulating each, making informed decisions to execute operations. Key uses for the digital twins include process insights during new operating conditions, equipment performance monitoring, and process optimization to minimize energy consumption.&lt;/p&gt;
&lt;p&gt;Digital twins enable improvements in uptime and production rates by linking proven engineering models to plant data. The project begins by preparing deployment models online by connecting and validating models with plant historians without leaving the Aspen Plus simulation environment. Once the models are online, staff can make better operating decisions for columns, exchangers, and rotating equipment by using models online.&lt;/p&gt;
&lt;p&gt;Four simulation use cases include product/operations key performance indicators (KPIs) &amp;amp; unique processes, operations optimization, asset-wide modeling/optimization, and actual equipment performance.&lt;/p&gt;
&lt;p&gt;They shared one example of an energy optimization in a black liquor multiple-effect evaporator. The manufacturer was challenged with decreasing steam economy after a 20% increase in weak black liquor throughput—a water drop vaporized per kilogram of steam used. Causes and their impact on critical parameters and ways to improve efficiency and reduce energy consumption were evaluated.&lt;/p&gt;
&lt;p&gt;Using the Aspen Plus model, the project team performed property regression using experimental data, developed the appropriate process models to represent equipment, and validated it against plant data. The model was used to study the effect of various input parameters on the final solids’ concentration after evaporation.&lt;/p&gt;
&lt;p&gt;Ed cited another example of starting with a basic low-fidelity model of the entire mill to understand the basic material and energy flows. Next, they went deeper into the key units with greater model fidelity to optimize energy usage. They next went with detailed high-fidelity models around the equipment to optimize all operations.&lt;/p&gt;
&lt;p&gt;Visit the &lt;a href="https://www.aspentech.com/en/products/engineering/aspen-plus"&gt;Aspen Plus section on the AspenTech site&lt;/a&gt; for more information on the full capabilities of this simulation platform.&lt;/p&gt;&lt;/div&gt;
			&lt;/div&gt;
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			&lt;/div&gt;
				
				
			&lt;/div&gt;
&lt;p&gt;The post &lt;a href="https://www.emersonautomationexperts.com/2024/control-safety-systems/aspen-plus-biomass-models-for-sustainability/"&gt;Aspen Plus Biomass Models for Sustainability&lt;/a&gt; appeared first on the &lt;a href="https://www.emersonautomationexperts.com"&gt;Emerson Automation Experts&lt;/a&gt; blog.&lt;/p&gt;
&lt;div style="clear:both;"&gt;&lt;/div&gt;&lt;img src="https://emersonexchange365.com/aggbug?PostID=12424&amp;AppID=23&amp;AppType=Weblog&amp;ContentType=0" width="1" height="1"&gt;</content><author><name>Jim Cahill</name><uri>https://emersonexchange365.com/members/jim-cahill</uri></author><category term="Featured" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Featured" /><category term="emrex" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/emrex" /><category term="Control &amp;amp; Safety Systems" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Control%2b_2600_amp_3B00_%2bSafety%2bSystems" /><category term="Işıl Bal Helfrich" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/I_5F013101_l%2bBal%2bHelfrich" /><category term="dynamic simulation" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/dynamic%2bsimulation" /><category term="Ed Schodowski" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Ed%2bSchodowski" /><category term="EMAemrex" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/EMAemrex" /><category term="Pulp &amp;amp; Paper" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Pulp%2b_2600_amp_3B00_%2bPaper" /><category term="digital twin" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/digital%2btwin" /><category term="Kraft pulp" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Kraft%2bpulp" /></entry><entry><title>Aspen Plus Biomass Models for Sustainability</title><link rel="alternate" type="text/html" href="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/aspen-plus-biomass-models-for-sustainability" /><id>https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/aspen-plus-biomass-models-for-sustainability</id><published>2024-03-01T09:11:36Z</published><updated>2024-03-01T09:11:36Z</updated><content type="html">&lt;p&gt;AspenTech’s &lt;a href="https://www.linkedin.com/in/i%C5%9F%C4%B1l-bal-helfrich-01b71449/"&gt;Işıl Bal Helfrich&lt;/a&gt; and Emerson’s &lt;a href="https://www.linkedin.com/in/ed-schodowski-a5070b12/"&gt;Ed Schodowski&lt;/a&gt; presented Case studies for using &lt;a href="https://www.aspentech.com/en/products/engineering/aspen-plus"&gt;Aspen Plus&lt;/a&gt; in Biomass models for sustainability, renewables, and production efficiency at the 2024 Emerson Exchange Conference in Düsseldorf, Germany. Here is their presentation abstract:&lt;/p&gt;
&lt;blockquote&gt;&lt;p&gt;Optimizing operational decisions in the biomass and pulp industries has become exponentially more challenging due to volatile and uncertain market conditions, sustainability requirements and ongoing loss of expertise. Key process performance attributes are often unable be directly measured and recorded directly, which limits the ability to take action to optimize performance. ISI B&amp;amp;F has undertaken multiple engagements with Latin American Renewable Biodiesel / Pulp client to develop sophisticated Models using Aspen Plus software.&lt;/p&gt;&lt;/blockquote&gt;
&lt;p&gt;&lt;img class="alignright wp-image-57837" src="https://www.emersonautomationexperts.com/wp-content/uploads/2024/03/kraft-pulping-process.png" alt=" " width="600" height="473" /&gt;They opened the presentation by sharing a case study of a Brazilian pulp &amp;amp; paper company that had evaluated biorefining opportunities through the simulation of Kraft processes, driving collaboration and open innovation by teaming with Emerson. A recent project focused on a digital twin to support operational decision-making and optimization in a world-class Kraft pulp production plant.&lt;/p&gt;
&lt;p&gt;They cited a &lt;a href="https://www.mckinsey.com/industries/packaging-and-paper/our-insights/pulp-paper-and-packaging-in-the-next-decade-transformational-change"&gt;McKinsey study on digital transformation in pulp, paper and power&lt;/a&gt;, highlighting the next wave of industry disruption—digital and analytics as being the next level of disruption will enable improvements in:&lt;/p&gt;
&lt;ul&gt;
&lt;li&gt;Sustainability&lt;/li&gt;
&lt;li&gt;Reliability&lt;/li&gt;
&lt;li&gt;Margin Improvement and Production&lt;/li&gt;
&lt;li&gt;Operator Performance and Safety&lt;/li&gt;
&lt;/ul&gt;
&lt;p&gt;Critical challenges for pulp &amp;amp; paper manufacturers include improving reliability, increasing profitability, making operations safer, and increasing sustainability. Industrial software can play a vital role in tackling all these challenges.&lt;/p&gt;
&lt;p&gt;Aspen Plus is simulation software used to address some of these challenges. Aspen Plus is the software used by the top chemical companies worldwide. Built on over 40 years of experience, it advances the performance of chemical processes using the simulation software for bulk chemicals, specialty chemicals, and pharmaceutical industries.&lt;/p&gt;
&lt;p&gt;Its modeling technology enables optimization of throughput, product quality, and energy use in processes with batch, continuous, and mixed batch and continuous operations. The Aspen Plus capabilities would allow engineers to manage all types of chemical processes within a single environment with the option to use models in both dynamic and steady states. Leading electrolyte properties, patented polymer modeling capabilities, and solids models enable the software to help manufacturers simulate and optimize key industrial and novel processes across industries (chemicals, pulp &amp;amp; paper, metals &amp;amp; mining, bioprocesses, life sciences, etc.)&lt;/p&gt;
&lt;p&gt;For this biomass application, Aspen Plus helps to:&lt;/p&gt;
&lt;ul&gt;
&lt;li&gt;Improve batch processes&lt;/li&gt;
&lt;li&gt;Optimize polymer processes and solids systems&lt;/li&gt;
&lt;li&gt;Improve distillation design and revamp processes&lt;/li&gt;
&lt;li&gt;Optimize with custom equipment&lt;/li&gt;
&lt;li&gt;Conduct environmental &amp;amp; safety analyses&lt;/li&gt;
&lt;li&gt;Simultaneously assess economics and energy&lt;/li&gt;
&lt;li&gt;Improve operational decisions by connecting to real-time data&lt;/li&gt;
&lt;/ul&gt;
&lt;div id="attachment_57838" style="width:1040px;" class="wp-caption aligncenter"&gt;&lt;a href="https://www.aspentech.com/en/products/engineering/aspen-plus"&gt;&lt;img class="wp-image-57838 size-full" src="https://www.emersonautomationexperts.com/wp-content/uploads/2024/03/aspen-plus-screen.png" alt="Aspen Plus with embedded AI and integrated economic, energy &amp;amp; emissions analysis for optimization in wide range of industries &amp;amp; new sustainability processes" width="1030" height="595" /&gt;&lt;/a&gt;&lt;p id="caption-attachment-57838" class="wp-caption-text"&gt;Aspen Plus with embedded AI and integrated economic, energy &amp;amp; emissions analysis for optimization in a wide range of industries &amp;amp; new sustainability processes.&lt;/p&gt;&lt;/div&gt;
&lt;p&gt;These AspenTech plant digital twin solutions provide insights into the operations and help optimize the processes for the new conditions, ensuring that operations are stable and that the safety of the process is being taken care of. Process engineers can use the same plant digital twin to predict potential operational issues and evaluate alternative corrective actions by simulating each, making informed decisions to execute operations. Key uses for the digital twins include process insights during new operating conditions, equipment performance monitoring, and process optimization to minimize energy consumption.&lt;/p&gt;
&lt;p&gt;Digital twins enable improvements in uptime and production rates by linking proven engineering models to plant data. The project begins by preparing deployment models online by connecting and validating models with plant historians without leaving the Aspen Plus simulation environment. Once the models are online, staff can make better operating decisions for columns, exchangers, and rotating equipment by using models online.&lt;/p&gt;
&lt;p&gt;Four simulation use cases include product/operations key performance indicators (KPIs) &amp;amp; unique processes, operations optimization, asset-wide modeling/optimization, and actual equipment performance.&lt;/p&gt;
&lt;p&gt;They shared one example of an energy optimization in a black liquor multiple-effect evaporator. The manufacturer was challenged with decreasing steam economy after a 20% increase in weak black liquor throughput—a water drop vaporized per kilogram of steam used. Causes and their impact on critical parameters and ways to improve efficiency and reduce energy consumption were evaluated.&lt;/p&gt;
&lt;p&gt;Using the Aspen Plus model, the project team performed property regression using experimental data, developed the appropriate process models to represent equipment, and validated it against plant data. The model was used to study the effect of various input parameters on the final solids’ concentration after evaporation.&lt;/p&gt;
&lt;p&gt;Ed cited another example of starting with a basic low-fidelity model of the entire mill to understand the basic material and energy flows. Next, they went deeper into the key units with greater model fidelity to optimize energy usage. They next went with detailed high-fidelity models around the equipment to optimize all operations.&lt;/p&gt;
&lt;p&gt;Visit the &lt;a href="https://www.aspentech.com/en/products/engineering/aspen-plus"&gt;Aspen Plus section on the AspenTech site&lt;/a&gt; for more information on the full capabilities of this simulation platform.&lt;/p&gt;
&lt;p&gt;The post &lt;a href="https://www.emersonautomationexperts.com/2024/control-safety-systems/aspen-plus-biomass-models-for-sustainability/"&gt;Aspen Plus Biomass Models for Sustainability&lt;/a&gt; appeared first on the &lt;a href="https://www.emersonautomationexperts.com"&gt;Emerson Automation Experts&lt;/a&gt; blog.&lt;/p&gt;
&lt;div style="clear:both;"&gt;&lt;/div&gt;&lt;img src="https://emersonexchange365.com/aggbug?PostID=11090&amp;AppID=23&amp;AppType=Weblog&amp;ContentType=0" width="1" height="1"&gt;</content><author><name>Jim Cahill</name><uri>https://emersonexchange365.com/members/jim-cahill</uri></author><category term="emrex" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/emrex" /><category term="Control &amp;amp; Safety Systems" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Control%2b_2600_amp_3B00_%2bSafety%2bSystems" /><category term="Işıl Bal Helfrich" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/I_5F013101_l%2bBal%2bHelfrich" /><category term="dynamic simulation" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/dynamic%2bsimulation" /><category term="Ed Schodowski" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Ed%2bSchodowski" /><category term="EMAemrex" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/EMAemrex" /><category term="Pulp &amp;amp; Paper" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Pulp%2b_2600_amp_3B00_%2bPaper" /><category term="digital twin" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/digital%2btwin" /><category term="Kraft pulp" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Kraft%2bpulp" /></entry><entry><title>Improving Pulp and Paper Mill Operations</title><link rel="alternate" type="text/html" href="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/improving-pulp-and-paper-mill-operations-604760053" /><id>https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/improving-pulp-and-paper-mill-operations-604760053</id><published>2023-03-28T12:40:25Z</published><updated>2023-03-28T12:40:25Z</updated><content type="html">&lt;p&gt;April is almost upon us. One of the events where Emerson and AspenTech experts will be is the &lt;a href="https://tappicon.org/?_TAPPICon_"&gt;April 22-26 TAPPICon 2023&lt;/a&gt; in Atlanta, Georgia. This event &amp;#8220;…focuses on key industry segments including paper, tissue, reliability &amp;amp; maintenance and recycled paperboard.&amp;#8221;&lt;/p&gt;
&lt;p&gt;&lt;a href="https://tappicon.org/?_TAPPICon_"&gt;&lt;img class="alignright wp-image-55381" src="https://www.emersonautomationexperts.com/wp-content/uploads/2023/03/tappicon-edge-enterprise-industrial-software.png" width="600" height="336" /&gt;&lt;/a&gt;Together, Emerson and AspenTech can provide edge-to-enterprise solutions across the lifecycle of a Pulp and Paper facility. The team will show how Advanced Process Control, Operator Training Systems, and Asset Performance Management solutions provide safer and more sustainable operations, increased profitability, and improved reliability.&lt;/p&gt;
&lt;p&gt;Here is where you can find our experts:&lt;/p&gt;
&lt;ul&gt;
&lt;li&gt;&lt;strong&gt;New Product Showcase – AspenTech Mtell&lt;/strong&gt; (Monday, April 24, 12:00 pm – 1:30 pm)&lt;br /&gt;
New Technologies and a New Approach Day – Emerson&amp;#8217;s &lt;a href="https://www.linkedin.com/in/ed-schodowski-a5070b12/"&gt;Ed Schodowski&lt;/a&gt;&lt;/li&gt;
&lt;li&gt;&lt;strong&gt;Trending in the Aisles, Booth #907&lt;/strong&gt; (Monday, April 24, 1:40 pm – 1:50 pm)&lt;br /&gt;
Overview machine learning and AI technologies for Advanced Process Control, Asset Performance Management, Operator Training Systems and Control Performance&lt;/li&gt;
&lt;li&gt;&lt;strong&gt;Next-Generation AI Model Identification for Adaptive Advanced Process Control: Pulp and Paper Application&lt;/strong&gt; (Tuesday, April 25, 8:00 am – 10:00 am)&lt;br /&gt;
Session 3: Technology &amp;amp; Vision for Automation&amp;#8217;s Future – AspenTech&amp;#8217;s &lt;a href="https://www.linkedin.com/in/nikolaos-pratikakis-3766b628/"&gt;Nikolaos Pratikakis&lt;/a&gt;&lt;/li&gt;
&lt;li&gt;&lt;strong&gt;Pulp And Paper Case Studies Using Data for Asset Performance Management to Sustainably Improve Reliability, Quality and Production&lt;/strong&gt; (Wednesday, April 26, 8:00 am – 9:00 am)&lt;br /&gt;
Session 8: Technology in the Industry: Perform Better, Live Better (Panel Discussion) – &lt;a href="https://www.linkedin.com/in/ed-schodowski-a5070b12/"&gt;Ed Schodowski&lt;/a&gt;&lt;/li&gt;
&lt;li&gt;&lt;strong&gt;Improve Asset Effectiveness – Solve Unexpected Breakdown Problems Using Predictive Equipment&lt;/strong&gt; (Wednesday, April 26, 9:00 am – 12:00 pm)&lt;br /&gt;
Exhibit Hall &amp;#8211; Wednesday Mill Maintenance&lt;/li&gt;
&lt;li&gt;&lt;strong&gt;Best Practices for Magnetic Flow Meters&lt;/strong&gt; (Wednesday, April 26, 10:30 am – 11:30 am)&lt;br /&gt;
Session 8: Best Practices for Field Instrumentation – Emerson&amp;#8217;s &lt;a href="https://www.linkedin.com/in/vince-miller-4772026/"&gt;Vince Miller&lt;/a&gt;&lt;/li&gt;
&lt;/ul&gt;
&lt;p&gt;Ed shared a sneak peek of his Pulp And Paper Case Studies paper and presentation. If you are there in Atlanta at TAPPICon, you&amp;#8217;ll want to catch Ed&amp;#8217;s session to hear about how pulp &amp;amp; paper companies who are losing experience due to retirements are turning to digital-based simulators for control systems that mimic the process behavior throughout the mill. Operators can practice real-life operations scenarios of start-ups, shutdowns, process upsets, and failures while using the offline Operating Training systems.&lt;/p&gt;
&lt;p&gt;Also, digital predictive and prescriptive analytic and operator training tools and sensors are being successfully deployed. These technologies identify the precise failure signatures that predict equipment breakdowns and enable prescriptive maintenance actions before any incidents. Results in many cases had ROIs from 4-6 months from quantified measurements, including 5-10% lower maintenance spend, 1-2% production recovery, and equipment failure detection up to 69 days in advance.&lt;/p&gt;
&lt;p&gt;&lt;a href="https://www.prereg.net/2023/tcon/index.cfm?cs=exp&amp;amp;&amp;amp;CFID=42100138&amp;amp;CFTOKEN=1f1b851067b2240-6C56899B-FD6A-CD7D-20D744EA251C0501"&gt;Register here&lt;/a&gt; if you&amp;#8217;re going, or visit the &lt;a href="https://www.emerson.com/en-us/industries/automation/pulp-paper"&gt;Pulp &amp;amp; Paper section on Emerson.com&lt;/a&gt; and &lt;a href="https://www.aspentech.com/en/industries/pulp-and-paper"&gt;on Aspentech.com&lt;/a&gt; for more on the products and solutions to help you drive safer, more efficient, and more reliable mill operations.&lt;/p&gt;
&lt;p&gt;The post &lt;a href="https://www.emersonautomationexperts.com/2023/industry/pulp-paper/improving-pulp-paper-mill-operations/"&gt;Improving Pulp and Paper Mill Operations&lt;/a&gt; appeared first on the &lt;a href="https://www.emersonautomationexperts.com"&gt;Emerson Automation Experts&lt;/a&gt; blog.&lt;/p&gt;
&lt;div style="clear:both;"&gt;&lt;/div&gt;&lt;img src="https://emersonexchange365.com/aggbug?PostID=12425&amp;AppID=23&amp;AppType=Weblog&amp;ContentType=0" width="1" height="1"&gt;</content><author><name>Jim Cahill</name><uri>https://emersonexchange365.com/members/jim-cahill</uri></author><category term="Vince Miller" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Vince%2bMiller" /><category term="Nikolaos Pratikakis" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Nikolaos%2bPratikakis" /><category term="TAPPICon" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/TAPPICon" /><category term="Ed Schodowski" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Ed%2bSchodowski" /><category term="Pulp &amp;amp; Paper" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Pulp%2b_2600_amp_3B00_%2bPaper" /><category term="AspenTech" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/AspenTech" /><category term="Operational Excellence" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Operational%2bExcellence" /></entry><entry><title>Improving Pulp and Paper Mill Operations</title><link rel="alternate" type="text/html" href="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/improving-pulp-and-paper-mill-operations-1999782548" /><id>https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/improving-pulp-and-paper-mill-operations-1999782548</id><published>2023-03-28T12:40:25Z</published><updated>2023-03-28T12:40:25Z</updated><content type="html">&lt;p&gt;April is almost upon us. One of the events where Emerson and AspenTech experts will be is the &lt;a href="https://tappicon.org/?_TAPPICon_"&gt;April 22-26 TAPPICon 2023&lt;/a&gt; in Atlanta, Georgia. This event &amp;#8220;…focuses on key industry segments including paper, tissue, reliability &amp;amp; maintenance and recycled paperboard.&amp;#8221;&lt;/p&gt;
&lt;p&gt;&lt;a href="https://tappicon.org/?_TAPPICon_"&gt;&lt;img class="alignright wp-image-55381" src="https://www.emersonautomationexperts.com/wp-content/uploads/2023/03/tappicon-edge-enterprise-industrial-software.png" width="600" height="336" /&gt;&lt;/a&gt;Together, Emerson and AspenTech can provide edge-to-enterprise solutions across the lifecycle of a Pulp and Paper facility. The team will show how Advanced Process Control, Operator Training Systems, and Asset Performance Management solutions provide safer and more sustainable operations, increased profitability, and improved reliability.&lt;/p&gt;
&lt;p&gt;Here is where you can find our experts:&lt;/p&gt;
&lt;ul&gt;
&lt;li&gt;&lt;strong&gt;New Product Showcase – AspenTech Mtell&lt;/strong&gt; (Monday, April 24, 12:00 pm – 1:30 pm)&lt;br /&gt;
New Technologies and a New Approach Day – Emerson&amp;#8217;s &lt;a href="https://www.linkedin.com/in/ed-schodowski-a5070b12/"&gt;Ed Schodowski&lt;/a&gt;&lt;/li&gt;
&lt;li&gt;&lt;strong&gt;Trending in the Aisles, Booth #907&lt;/strong&gt; (Monday, April 24, 1:40 pm – 1:50 pm)&lt;br /&gt;
Overview machine learning and AI technologies for Advanced Process Control, Asset Performance Management, Operator Training Systems and Control Performance&lt;/li&gt;
&lt;li&gt;&lt;strong&gt;Next-Generation AI Model Identification for Adaptive Advanced Process Control: Pulp and Paper Application&lt;/strong&gt; (Tuesday, April 25, 8:00 am – 10:00 am)&lt;br /&gt;
Session 3: Technology &amp;amp; Vision for Automation&amp;#8217;s Future – AspenTech&amp;#8217;s &lt;a href="https://www.linkedin.com/in/nikolaos-pratikakis-3766b628/"&gt;Nikolaos Pratikakis&lt;/a&gt;&lt;/li&gt;
&lt;li&gt;&lt;strong&gt;Pulp And Paper Case Studies Using Data for Asset Performance Management to Sustainably Improve Reliability, Quality and Production&lt;/strong&gt; (Wednesday, April 26, 8:00 am – 9:00 am)&lt;br /&gt;
Session 8: Technology in the Industry: Perform Better, Live Better (Panel Discussion) – &lt;a href="https://www.linkedin.com/in/ed-schodowski-a5070b12/"&gt;Ed Schodowski&lt;/a&gt;&lt;/li&gt;
&lt;li&gt;&lt;strong&gt;Improve Asset Effectiveness – Solve Unexpected Breakdown Problems Using Predictive Equipment&lt;/strong&gt; (Wednesday, April 26, 9:00 am – 12:00 pm)&lt;br /&gt;
Exhibit Hall &amp;#8211; Wednesday Mill Maintenance&lt;/li&gt;
&lt;li&gt;&lt;strong&gt;Best Practices for Magnetic Flow Meters&lt;/strong&gt; (Wednesday, April 26, 10:30 am – 11:30 am)&lt;br /&gt;
Session 8: Best Practices for Field Instrumentation – Emerson&amp;#8217;s &lt;a href="https://www.linkedin.com/in/vince-miller-4772026/"&gt;Vince Miller&lt;/a&gt;&lt;/li&gt;
&lt;/ul&gt;
&lt;p&gt;Ed shared a sneak peek of his Pulp And Paper Case Studies paper and presentation. If you are there in Atlanta at TAPPICon, you&amp;#8217;ll want to catch Ed&amp;#8217;s session to hear about how pulp &amp;amp; paper companies who are losing experience due to retirements are turning to digital-based simulators for control systems that mimic the process behavior throughout the mill. Operators can practice real-life operations scenarios of start-ups, shutdowns, process upsets, and failures while using the offline Operating Training systems.&lt;/p&gt;
&lt;p&gt;Also, digital predictive and prescriptive analytic and operator training tools and sensors are being successfully deployed. These technologies identify the precise failure signatures that predict equipment breakdowns and enable prescriptive maintenance actions before any incidents. Results in many cases had ROIs from 4-6 months from quantified measurements, including 5-10% lower maintenance spend, 1-2% production recovery, and equipment failure detection up to 69 days in advance.&lt;/p&gt;
&lt;p&gt;&lt;a href="https://www.prereg.net/2023/tcon/index.cfm?cs=exp&amp;amp;&amp;amp;CFID=42100138&amp;amp;CFTOKEN=1f1b851067b2240-6C56899B-FD6A-CD7D-20D744EA251C0501"&gt;Register here&lt;/a&gt; if you&amp;#8217;re going, or visit the &lt;a href="https://www.emerson.com/en-us/industries/automation/pulp-paper"&gt;Pulp &amp;amp; Paper section on Emerson.com&lt;/a&gt; and &lt;a href="https://www.aspentech.com/en/industries/pulp-and-paper"&gt;on Aspentech.com&lt;/a&gt; for more on the products and solutions to help you drive safer, more efficient, and more reliable mill operations.&lt;/p&gt;
&lt;p&gt;The post &lt;a href="https://www.emersonautomationexperts.com/2023//improving-pulp-paper-mill-operations/"&gt;Improving Pulp and Paper Mill Operations&lt;/a&gt; appeared first on the &lt;a href="https://www.emersonautomationexperts.com"&gt;Emerson Automation Experts&lt;/a&gt; blog.&lt;/p&gt;
&lt;div style="clear:both;"&gt;&lt;/div&gt;&lt;img src="https://emersonexchange365.com/aggbug?PostID=11289&amp;AppID=23&amp;AppType=Weblog&amp;ContentType=0" width="1" height="1"&gt;</content><author><name>Jim Cahill</name><uri>https://emersonexchange365.com/members/jim-cahill</uri></author></entry><entry><title>Improving Pulp and Paper Mill Operations</title><link rel="alternate" type="text/html" href="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/improving-pulp-and-paper-mill-operations" /><id>https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/improving-pulp-and-paper-mill-operations</id><published>2023-03-28T12:40:25Z</published><updated>2023-03-28T12:40:25Z</updated><content type="html">&lt;p&gt;April is almost upon us. One of the events where Emerson and AspenTech experts will be is the &lt;a href="https://tappicon.org/?_TAPPICon_"&gt;April 22-26 TAPPICon 2023&lt;/a&gt; in Atlanta, Georgia. This event &amp;#8220;…focuses on key industry segments including paper, tissue, reliability &amp;amp; maintenance and recycled paperboard.&amp;#8221;&lt;/p&gt;
&lt;p&gt;&lt;a href="https://tappicon.org/?_TAPPICon_"&gt;&lt;img class="alignright wp-image-55381" src="https://www.emersonautomationexperts.com/wp-content/uploads/2023/03/tappicon-edge-enterprise-industrial-software.png" width="600" height="336" /&gt;&lt;/a&gt;Together, Emerson and AspenTech can provide edge-to-enterprise solutions across the lifecycle of a Pulp and Paper facility. The team will show how Advanced Process Control, Operator Training Systems, and Asset Performance Management solutions provide safer and more sustainable operations, increased profitability, and improved reliability.&lt;/p&gt;
&lt;p&gt;Here is where you can find our experts:&lt;/p&gt;
&lt;ul&gt;
&lt;li&gt;&lt;strong&gt;New Product Showcase – AspenTech Mtell&lt;/strong&gt; (Monday, April 24, 12:00 pm – 1:30 pm)&lt;br /&gt;
New Technologies and a New Approach Day – Emerson&amp;#8217;s &lt;a href="https://www.linkedin.com/in/ed-schodowski-a5070b12/"&gt;Ed Schodowski&lt;/a&gt;&lt;/li&gt;
&lt;li&gt;&lt;strong&gt;Trending in the Aisles, Booth #907&lt;/strong&gt; (Monday, April 24, 1:40 pm – 1:50 pm)&lt;br /&gt;
Overview machine learning and AI technologies for Advanced Process Control, Asset Performance Management, Operator Training Systems and Control Performance&lt;/li&gt;
&lt;li&gt;&lt;strong&gt;Next-Generation AI Model Identification for Adaptive Advanced Process Control: Pulp and Paper Application&lt;/strong&gt; (Tuesday, April 25, 8:00 am – 10:00 am)&lt;br /&gt;
Session 3: Technology &amp;amp; Vision for Automation&amp;#8217;s Future – AspenTech&amp;#8217;s &lt;a href="https://www.linkedin.com/in/nikolaos-pratikakis-3766b628/"&gt;Nikolaos Pratikakis&lt;/a&gt;&lt;/li&gt;
&lt;li&gt;&lt;strong&gt;Pulp And Paper Case Studies Using Data for Asset Performance Management to Sustainably Improve Reliability, Quality and Production&lt;/strong&gt; (Wednesday, April 26, 8:00 am – 9:00 am)&lt;br /&gt;
Session 8: Technology in the Industry: Perform Better, Live Better (Panel Discussion) – &lt;a href="https://www.linkedin.com/in/ed-schodowski-a5070b12/"&gt;Ed Schodowski&lt;/a&gt;&lt;/li&gt;
&lt;li&gt;&lt;strong&gt;Improve Asset Effectiveness – Solve Unexpected Breakdown Problems Using Predictive Equipment&lt;/strong&gt; (Wednesday, April 26, 9:00 am – 12:00 pm)&lt;br /&gt;
Exhibit Hall &amp;#8211; Wednesday Mill Maintenance&lt;/li&gt;
&lt;li&gt;&lt;strong&gt;Best Practices for Magnetic Flow Meters&lt;/strong&gt; (Wednesday, April 26, 10:30 am – 11:30 am)&lt;br /&gt;
Session 8: Best Practices for Field Instrumentation – Emerson&amp;#8217;s &lt;a href="https://www.linkedin.com/in/vince-miller-4772026/"&gt;Vince Miller&lt;/a&gt;&lt;/li&gt;
&lt;/ul&gt;
&lt;p&gt;Ed shared a sneak peek of his Pulp And Paper Case Studies paper and presentation. If you are there in Atlanta at TAPPICon, you&amp;#8217;ll want to catch Ed&amp;#8217;s session to hear about how pulp &amp;amp; paper companies who are losing experience due to retirements are turning to digital-based simulators for control systems that mimic the process behavior throughout the mill. Operators can practice real-life operations scenarios of start-ups, shutdowns, process upsets, and failures while using the offline Operating Training systems.&lt;/p&gt;
&lt;p&gt;Also, digital predictive and prescriptive analytic and operator training tools and sensors are being successfully deployed. These technologies identify the precise failure signatures that predict equipment breakdowns and enable prescriptive maintenance actions before any incidents. Results in many cases had ROIs from 4-6 months from quantified measurements, including 5-10% lower maintenance spend, 1-2% production recovery, and equipment failure detection up to 69 days in advance.&lt;/p&gt;
&lt;p&gt;&lt;a href="https://www.prereg.net/2023/tcon/index.cfm?cs=exp&amp;amp;&amp;amp;CFID=42100138&amp;amp;CFTOKEN=1f1b851067b2240-6C56899B-FD6A-CD7D-20D744EA251C0501"&gt;Register here&lt;/a&gt; if you&amp;#8217;re going, or visit the &lt;a href="https://www.emerson.com/en-us/industries/automation/pulp-paper"&gt;Pulp &amp;amp; Paper section on Emerson.com&lt;/a&gt; and &lt;a href="https://www.aspentech.com/en/industries/pulp-and-paper"&gt;on Aspentech.com&lt;/a&gt; for more on the products and solutions to help you drive safer, more efficient, and more reliable mill operations.&lt;/p&gt;
&lt;p&gt;The post &lt;a rel="nofollow" href="https://www.emersonautomationexperts.com/2023/industry/pulp-paper/improving-pulp-paper-mill-operations/"&gt;Improving Pulp and Paper Mill Operations&lt;/a&gt; appeared first on the &lt;a rel="nofollow" href="https://www.emersonautomationexperts.com"&gt;Emerson Automation Experts&lt;/a&gt; blog.&lt;/p&gt;
&lt;div style="clear:both;"&gt;&lt;/div&gt;&lt;img src="https://emersonexchange365.com/aggbug?PostID=9812&amp;AppID=23&amp;AppType=Weblog&amp;ContentType=0" width="1" height="1"&gt;</content><author><name>Jim Cahill</name><uri>https://emersonexchange365.com/members/jim-cahill</uri></author><category term="Vince Miller" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Vince%2bMiller" /><category term="Nikolaos Pratikakis" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Nikolaos%2bPratikakis" /><category term="TAPPICon" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/TAPPICon" /><category term="Ed Schodowski" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Ed%2bSchodowski" /><category term="Pulp &amp;amp; Paper" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Pulp%2b_2600_amp_3B00_%2bPaper" /><category term="AspenTech" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/AspenTech" /><category term="Operational Excellence" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Operational%2bExcellence" /></entry><entry><title>OEE and Condition Monitoring Work Hand in Hand for Operational Excellence</title><link rel="alternate" type="text/html" href="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/oee-and-condition-monitoring-work-hand-in-hand-for-operational-excellence-1902072476" /><id>https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/oee-and-condition-monitoring-work-hand-in-hand-for-operational-excellence-1902072476</id><published>2022-07-07T16:40:29Z</published><updated>2022-07-07T16:40:29Z</updated><content type="html">&lt;p&gt;Overall equipment effectiveness (OEE) has long been a critical metric by which &lt;a href="https://www.emersonautomationexperts.com/2022/asset-management/make-the-most-of-your-reliability-workforce/" target="_blank" rel="noopener"&gt;maintenance and reliability teams objectify their performance&lt;/a&gt;, and for good reason; it makes complex production problems far easier to calculate, digest, and remedy by simplifying the connection between expected and actual runtime for equipment.&lt;/p&gt;
&lt;div id="attachment_53351" style="width:345px;" class="wp-caption alignright"&gt;&lt;img class=" wp-image-53351" src="https://www.emersonautomationexperts.com/wp-content/uploads/2022/07/2Men_Mill_FinishingArea-Vt-539x810.jpg" alt=" " width="335" height="503" /&gt;&lt;p id="caption-attachment-53351" class="wp-caption-text"&gt;Relying on a great deal of rotating equipment, pulp and paper plants focus heavily on OEE to ensure optimal performance.&lt;/p&gt;&lt;/div&gt;
&lt;p&gt;One organization—Cascades Canada, a company with more than 70 paper and pulp plants—recently illustrated the way they use OEE to drive operational excellence with a short &lt;a href="https://www.automationworld.com/factory/oee/article/22288506/oee-as-a-tool-for-continuous-improvement" target="_blank" rel="noopener"&gt;case study in Automation World&lt;/a&gt;.&lt;/p&gt;
&lt;p&gt;In the article, the team explained how they regularly perform OEE calculations not only to drive continuous improvement, but also to challenge individual sites to perform at their best across unified business goals. In fact,&lt;/p&gt;
&lt;blockquote&gt;&lt;p&gt;“Cascades Canada has cultivated a culture of OEE by establishing a Center of Excellence (CoE) and indoctrinating employees at every level in the importance of a strong OEE score and how the metric and relevant data can inform action to drive continuous improvement.”&lt;/p&gt;&lt;/blockquote&gt;
&lt;p&gt;The team not only monitors its performance but also takes active steps to improve it, using Emerson &lt;a href="https://www.emerson.com/en-us/automation/asset-performance-management/asset-monitoring/condition-monitoring"&gt;condition monitoring technologies&lt;/a&gt; to determine root cause and identify equipment and operational changes that impact processes.&lt;/p&gt;
&lt;blockquote&gt;&lt;p&gt;“While the detailed asset health data doesn’t directly change OEE calculations, it does provide a guide to target improvements. With asset health information, Cascades can drill down and figure out what needs to be improved in order to have better OEE results.”&lt;/p&gt;&lt;/blockquote&gt;
&lt;p&gt;Using a combination of OEE calculations and condition monitoring technology, the reliability team can ensure that monitoring of OEE is standardized across all its sites. In doing so, the team builds a comprehensive, effective maintenance program that impacts more than a single plant.&lt;/p&gt;
&lt;p&gt;To learn more about the value of OEE as a metric to improve operational excellence, and to read additional case studies and success stories from organizations like Cascades Canada, you can &lt;a href="https://www.automationworld.com/factory/oee/article/22288506/oee-as-a-tool-for-continuous-improvement" target="_blank" rel="noopener"&gt;read the article in its entirety&lt;/a&gt;. But before you go, I’d be interested to hear, is your plant focused on OEE? And, if so, is it monitored across the organization, or simply plant-by-plant? Feel free to leave your comments below!&lt;/p&gt;
&lt;p&gt;The post &lt;a href="https://www.emersonautomationexperts.com/2022/reliability/oee-and-condition-monitoring-work-hand-in-hand-for-operational-excellence/"&gt;OEE and Condition Monitoring Work Hand in Hand for Operational Excellence&lt;/a&gt; appeared first on the &lt;a href="https://www.emersonautomationexperts.com"&gt;Emerson Automation Experts&lt;/a&gt; blog.&lt;/p&gt;
&lt;div style="clear:both;"&gt;&lt;/div&gt;&lt;img src="https://emersonexchange365.com/aggbug?PostID=12426&amp;AppID=23&amp;AppType=Weblog&amp;ContentType=0" width="1" height="1"&gt;</content><author><name>Jim Cahill</name><uri>https://emersonexchange365.com/members/jim-cahill</uri></author><category term="OEE" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/OEE" /><category term="Laurentide Controls" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Laurentide%2bControls" /><category term="reliability" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/reliability" /><category term="governance" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/governance" /><category term="Featured" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Featured" /><category term="Pulp &amp;amp; Paper" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Pulp%2b_2600_amp_3B00_%2bPaper" /><category term="center of excellence" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/center%2bof%2bexcellence" /><category term="Maintenance" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Maintenance" /></entry><entry><title>OEE and Condition Monitoring Work Hand in Hand for Operational Excellence</title><link rel="alternate" type="text/html" href="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/oee-and-condition-monitoring-work-hand-in-hand-for-operational-excellence-1582411499" /><id>https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/oee-and-condition-monitoring-work-hand-in-hand-for-operational-excellence-1582411499</id><published>2022-07-07T16:40:29Z</published><updated>2022-07-07T16:40:29Z</updated><content type="html">&lt;p&gt;Overall equipment effectiveness (OEE) has long been a critical metric by which &lt;a href="https://www.emersonautomationexperts.com/2022/asset-management/make-the-most-of-your-reliability-workforce/" target="_blank" rel="noopener"&gt;maintenance and reliability teams objectify their performance&lt;/a&gt;, and for good reason; it makes complex production problems far easier to calculate, digest, and remedy by simplifying the connection between expected and actual runtime for equipment.&lt;/p&gt;
&lt;div id="attachment_53351" style="width:345px;" class="wp-caption alignright"&gt;&lt;img class=" wp-image-53351" src="https://www.emersonautomationexperts.com/wp-content/uploads/2022/07/2Men_Mill_FinishingArea-Vt-539x810.jpg" alt=" " width="335" height="503" /&gt;&lt;p id="caption-attachment-53351" class="wp-caption-text"&gt;Relying on a great deal of rotating equipment, pulp and paper plants focus heavily on OEE to ensure optimal performance.&lt;/p&gt;&lt;/div&gt;
&lt;p&gt;One organization—Cascades Canada, a company with more than 70 paper and pulp plants—recently illustrated the way they use OEE to drive operational excellence with a short &lt;a href="https://www.automationworld.com/factory/oee/article/22288506/oee-as-a-tool-for-continuous-improvement" target="_blank" rel="noopener"&gt;case study in Automation World&lt;/a&gt;.&lt;/p&gt;
&lt;p&gt;In the article, the team explained how they regularly perform OEE calculations not only to drive continuous improvement, but also to challenge individual sites to perform at their best across unified business goals. In fact,&lt;/p&gt;
&lt;blockquote&gt;&lt;p&gt;“Cascades Canada has cultivated a culture of OEE by establishing a Center of Excellence (CoE) and indoctrinating employees at every level in the importance of a strong OEE score and how the metric and relevant data can inform action to drive continuous improvement.”&lt;/p&gt;&lt;/blockquote&gt;
&lt;p&gt;The team not only monitors its performance but also takes active steps to improve it, using Emerson &lt;a href="https://www.emerson.com/en-us/automation/asset-performance-management/asset-monitoring/condition-monitoring"&gt;condition monitoring technologies&lt;/a&gt; to determine root cause and identify equipment and operational changes that impact processes.&lt;/p&gt;
&lt;blockquote&gt;&lt;p&gt;“While the detailed asset health data doesn’t directly change OEE calculations, it does provide a guide to target improvements. With asset health information, Cascades can drill down and figure out what needs to be improved in order to have better OEE results.”&lt;/p&gt;&lt;/blockquote&gt;
&lt;p&gt;Using a combination of OEE calculations and condition monitoring technology, the reliability team can ensure that monitoring of OEE is standardized across all its sites. In doing so, the team builds a comprehensive, effective maintenance program that impacts more than a single plant.&lt;/p&gt;
&lt;p&gt;To learn more about the value of OEE as a metric to improve operational excellence, and to read additional case studies and success stories from organizations like Cascades Canada, you can &lt;a href="https://www.automationworld.com/factory/oee/article/22288506/oee-as-a-tool-for-continuous-improvement" target="_blank" rel="noopener"&gt;read the article in its entirety&lt;/a&gt;. But before you go, I’d be interested to hear, is your plant focused on OEE? And, if so, is it monitored across the organization, or simply plant-by-plant? Feel free to leave your comments below!&lt;/p&gt;
&lt;p&gt;The post &lt;a rel="nofollow" href="https://www.emersonautomationexperts.com/2022//oee-and-condition-monitoring-work-hand-in-hand-for-operational-excellence/"&gt;OEE and Condition Monitoring Work Hand in Hand for Operational Excellence&lt;/a&gt; appeared first on the &lt;a rel="nofollow" href="https://www.emersonautomationexperts.com"&gt;Emerson Automation Experts&lt;/a&gt; blog.&lt;/p&gt;
&lt;div style="clear:both;"&gt;&lt;/div&gt;&lt;img src="https://emersonexchange365.com/aggbug?PostID=10297&amp;AppID=23&amp;AppType=Weblog&amp;ContentType=0" width="1" height="1"&gt;</content><author><name>Jim Cahill</name><uri>https://emersonexchange365.com/members/jim-cahill</uri></author></entry><entry><title>OEE and Condition Monitoring Work Hand in Hand for Operational Excellence</title><link rel="alternate" type="text/html" href="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/oee-and-condition-monitoring-work-hand-in-hand-for-operational-excellence" /><id>https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/oee-and-condition-monitoring-work-hand-in-hand-for-operational-excellence</id><published>2022-07-07T16:40:29Z</published><updated>2022-07-07T16:40:29Z</updated><content type="html">&lt;p&gt;Overall equipment effectiveness (OEE) has long been a critical metric by which &lt;a href="https://www.emersonautomationexperts.com/2022/asset-management/make-the-most-of-your-reliability-workforce/" target="_blank" rel="noopener"&gt;maintenance and reliability teams objectify their performance&lt;/a&gt;, and for good reason; it makes complex production problems far easier to calculate, digest, and remedy by simplifying the connection between expected and actual runtime for equipment.&lt;/p&gt;
&lt;div id="attachment_53351" style="width:345px;" class="wp-caption alignright"&gt;&lt;img class=" wp-image-53351" src="https://www.emersonautomationexperts.com/wp-content/uploads/2022/07/2Men_Mill_FinishingArea-Vt-539x810.jpg" alt=" " width="335" height="503" /&gt;&lt;p id="caption-attachment-53351" class="wp-caption-text"&gt;Relying on a great deal of rotating equipment, pulp and paper plants focus heavily on OEE to ensure optimal performance.&lt;/p&gt;&lt;/div&gt;
&lt;p&gt;One organization—Cascades Canada, a company with more than 70 paper and pulp plants—recently illustrated the way they use OEE to drive operational excellence with a short &lt;a href="https://www.automationworld.com/factory/oee/article/22288506/oee-as-a-tool-for-continuous-improvement" target="_blank" rel="noopener"&gt;case study in Automation World&lt;/a&gt;.&lt;/p&gt;
&lt;p&gt;In the article, the team explained how they regularly perform OEE calculations not only to drive continuous improvement, but also to challenge individual sites to perform at their best across unified business goals. In fact,&lt;/p&gt;
&lt;blockquote&gt;&lt;p&gt;“Cascades Canada has cultivated a culture of OEE by establishing a Center of Excellence (CoE) and indoctrinating employees at every level in the importance of a strong OEE score and how the metric and relevant data can inform action to drive continuous improvement.”&lt;/p&gt;&lt;/blockquote&gt;
&lt;p&gt;The team not only monitors its performance but also takes active steps to improve it, using Emerson &lt;a href="https://www.emerson.com/en-us/automation/asset-performance-management/asset-monitoring/condition-monitoring"&gt;condition monitoring technologies&lt;/a&gt; to determine root cause and identify equipment and operational changes that impact processes.&lt;/p&gt;
&lt;blockquote&gt;&lt;p&gt;“While the detailed asset health data doesn’t directly change OEE calculations, it does provide a guide to target improvements. With asset health information, Cascades can drill down and figure out what needs to be improved in order to have better OEE results.”&lt;/p&gt;&lt;/blockquote&gt;
&lt;p&gt;Using a combination of OEE calculations and condition monitoring technology, the reliability team can ensure that monitoring of OEE is standardized across all its sites. In doing so, the team builds a comprehensive, effective maintenance program that impacts more than a single plant.&lt;/p&gt;
&lt;p&gt;To learn more about the value of OEE as a metric to improve operational excellence, and to read additional case studies and success stories from organizations like Cascades Canada, you can &lt;a href="https://www.automationworld.com/factory/oee/article/22288506/oee-as-a-tool-for-continuous-improvement" target="_blank" rel="noopener"&gt;read the article in its entirety&lt;/a&gt;. But before you go, I’d be interested to hear, is your plant focused on OEE? And, if so, is it monitored across the organization, or simply plant-by-plant? Feel free to leave your comments below!&lt;/p&gt;
&lt;p&gt;The post &lt;a rel="nofollow" href="https://www.emersonautomationexperts.com/2022/reliability/oee-and-condition-monitoring-work-hand-in-hand-for-operational-excellence/"&gt;OEE and Condition Monitoring Work Hand in Hand for Operational Excellence&lt;/a&gt; appeared first on the &lt;a rel="nofollow" href="https://www.emersonautomationexperts.com"&gt;Emerson Automation Experts&lt;/a&gt; blog.&lt;/p&gt;
&lt;div style="clear:both;"&gt;&lt;/div&gt;&lt;img src="https://emersonexchange365.com/aggbug?PostID=9419&amp;AppID=23&amp;AppType=Weblog&amp;ContentType=0" width="1" height="1"&gt;</content><author><name>Jim Cahill</name><uri>https://emersonexchange365.com/members/jim-cahill</uri></author><category term="OEE" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/OEE" /><category term="Laurentide Controls" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Laurentide%2bControls" /><category term="reliability" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/reliability" /><category term="governance" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/governance" /><category term="Pulp &amp;amp; Paper" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Pulp%2b_2600_amp_3B00_%2bPaper" /><category term="center of excellence" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/center%2bof%2bexcellence" /><category term="Maintenance" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Maintenance" /></entry><entry><title>Improving Production, Safety and Reliability in Midstream Lithium Production</title><link rel="alternate" type="text/html" href="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/improving-production-safety-and-reliability-in-midstream-lithium-production-1358761575" /><id>https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/improving-production-safety-and-reliability-in-midstream-lithium-production-1358761575</id><published>2022-04-05T19:28:44Z</published><updated>2022-04-05T19:28:44Z</updated><content type="html">&lt;p&gt;In our continuing series on the &lt;a href="https://www.emersonautomationexperts.com/2022/sustainability/solving-battery-production-growth-challenges/"&gt;lithium supply chain from mining through battery production&lt;/a&gt;, we look at the midstream process where the battery cathode, anode and electrolytes are produced. We explored ways to improve production quality in a post, &lt;a href="https://www.emersonautomationexperts.com/2022/sustainability/improving-quality-midstream-lithium-production/"&gt;Improving Quality in Midstream Lithium Production&lt;/a&gt;. Today, we&amp;#8217;ll look at production optimization, safety, and reliability.&lt;/p&gt;
&lt;p&gt;One of the challenges expressed by lithium battery manufacturers is that they have to be fast and agile because each of their customers may have different formulations for the cathode, anode, and electrolyte material. Consequently, these manufacturers need to be able to reduce their transition times between batches to stay competitive with the frequent formula changes required in their production process.&lt;/p&gt;
&lt;p&gt;&lt;a href="https://www.emerson.com/en-us/perspectives/sustainability"&gt;&lt;img class="aligncenter size-full wp-image-52308" src="https://www.emersonautomationexperts.com/wp-content/uploads/2022/03/lithium-midstream-production-process.png" alt="Lithium battery manufacturing midstream production" width="854" height="436" /&gt;&lt;/a&gt;&lt;/p&gt;
&lt;h2&gt;Optimizing Production&lt;/h2&gt;
&lt;p&gt;They need to have automated processes that are flexible and easy to change. The control systems need to be flexible, but the measurement devices must also be able to handle the varying process conditions. Also, many of the formulations are proprietary.&lt;/p&gt;
&lt;p&gt;As a result, these manufacturers need to ensure that the recipes are securely stored in the manufacturing system to avoid intellectual property theft. Emerson&amp;#8217;s &lt;a href="https://www.emerson.com/en-us/automation/control-and-safety-systems/programmable-automation-control-systems"&gt;Programmable Automation Control Systems (PLC/PAC)&lt;/a&gt; enable automation of these processes to reduce cycle and transition times—enabling greater production. Secure control logic can hide proprietary formulations to prevent IP theft. Batch production can be optimized, and further automated using the &lt;a href="https://www.emerson.com/en-us/automation/deltav"&gt;DeltaV distributed control system (DCS)&lt;/a&gt;.&lt;/p&gt;
&lt;p&gt;Taking advantage of measurement best practices helps to ensure that the selected measurements can handle the process variability without the need for changing instruments, configuration or calibration. Eliminating these additional steps help to reduce transition times between batches, reduce cycle times, and increase throughput while ensuring the security of the recipes.&lt;/p&gt;
&lt;h2&gt;Ensuring Safety&lt;/h2&gt;
&lt;p&gt;Lithium batteries are considered green energy, but the manufacturing process is not environmentally friendly. It produces and uses lots of toxic chemicals in the process. So safety is of critical importance to all chemical facilities, especially in lithium battery manufacturing. Many of the materials used are toxic to humans or can result in chemical burns.&lt;/p&gt;
&lt;p&gt;Hydrofluoric acid, sodium hydroxide, ammonia, and phosphorus trichloride are all chemicals used in lithium battery production. Many midstream manufacturers do not have insight into their process to detect and prevent an upset condition that may lead to an accident. Emerson can help by implementing automated &lt;a href="https://www.emerson.com/en-us/automation/control-and-safety-systems/safety-instrumented-systems-sis/deltav-safety-instrumented-system"&gt;safety instrumented systems&lt;/a&gt; that reduce response times to keep people safe and minimize emissions.&lt;/p&gt;
&lt;p&gt;Measurement devices, including &lt;a href="https://www.emerson.com/en-us/automation/measurement-instrumentation/flame-gas-detection/gas-detectors-sensors"&gt;toxic gas and gas leak detection&lt;/a&gt;, can help people avoid being in harm&amp;#8217;s way. &lt;a href="https://www.emerson.com/en-us/industries/automation/downstream-hydrocarbons/refining/oil-refinery-safety-and-operational-excellence/occupational-safety-in-refining"&gt;Safety shower monitoring and location awareness&lt;/a&gt; reduce response times to any safety event. Also, using &lt;a href="https://www.emerson.com/en-us/automation/valves-actuators-regulators/control-valves/severe-service-control-valves"&gt;the correct materials of construction for valves&lt;/a&gt; can reduce any packing leaks—especially considering the corrosive materials. Knowing the &lt;a href="https://www.emerson.com/en-us/catalog/fisher-4320"&gt;correct position of on/off valves&lt;/a&gt; without having to send someone into the field to check can keep people out of harm&amp;#8217;s way and prevent an incorrect valve lineup from creating a safety issue. &lt;a href="https://www.emerson.com/en-us/automation/measurement-instrumentation/safety-measurement/certified-safety-instrumented-systems"&gt;SIL-rated safety measurement devices&lt;/a&gt; are needed to ensure manufacturers meet their process safety requirements.&lt;/p&gt;
&lt;h2&gt;Improving Reliability&lt;/h2&gt;
&lt;p&gt;Lithium battery production involves abrasive and corrosive materials that damage equipment, which can lead to unplanned downtime or abnormal wear of equipment. Many manufacturers do not have insight into their asset health and rely on reactive maintenance practices. They may not be using the most ideal materials of construction on their instruments and valves to ensure long life and reduce wear.&lt;/p&gt;
&lt;p&gt;&lt;a href="https://www.emerson.com/en-us/automation/asset-performance-management/field-device-management/asset-management-software/ams-device-manager"&gt;AMS Device Manager&lt;/a&gt; helps customers make informed field device and valve maintenance decisions based on real-time condition data. Valve and instrument diagnostics like &lt;a href="https://www.emerson.com/en-us/automation/brands/micro-motion/smart-meter-verification"&gt;Smart Meter Verification&lt;/a&gt; enable predictive approaches to maintenance needs reducing unplanned downtime.&lt;/p&gt;
&lt;p&gt;Using the correct materials of construction can increase the time between maintenance events, and &lt;a href="https://www.emerson.com/en-us/automation/measurement-instrumentation/corrosion-erosion-monitoring"&gt;corrosion and erosion monitoring&lt;/a&gt; can predict when infrastructure may need replacement. With the &lt;a href="https://www.emerson.com/en-us/automation/operations-management-software/plantweboptics-platform"&gt;Plantweb Optics platform&lt;/a&gt;, manufacturers can easily visualize and transform data into actionable information. &lt;a href="https://www.emerson.com/en-us/automation/operations-business-management/dynamic-simulation/digital-twin-solutions"&gt;Digital Twin and process simulation&lt;/a&gt; applications ensure processes are tested in a safe environment to run at optimal performance levels to help eliminate process excursions that damage equipment. These solutions can help reduce maintenance costs and downtime and minimize equipment damage.&lt;/p&gt;
&lt;p&gt;Follow the links above to learn more about these technologies and how they can help you drive optimization, safety, and reliability improvements.&lt;/p&gt;
&lt;p&gt;The post &lt;a href="https://www.emersonautomationexperts.com/2022/sustainability/improving-production-safety-reliability-midstream-lithium-production/"&gt;Improving Production, Safety and Reliability in Midstream Lithium Production&lt;/a&gt; appeared first on the &lt;a href="https://www.emersonautomationexperts.com"&gt;Emerson Automation Experts&lt;/a&gt; blog.&lt;/p&gt;
&lt;div style="clear:both;"&gt;&lt;/div&gt;&lt;img src="https://emersonexchange365.com/aggbug?PostID=12427&amp;AppID=23&amp;AppType=Weblog&amp;ContentType=0" width="1" height="1"&gt;</content><author><name>Jim Cahill</name><uri>https://emersonexchange365.com/members/jim-cahill</uri></author><category term="Michael Machuca" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Michael%2bMachuca" /><category term="Sung Heon Lee" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Sung%2bHeon%2bLee" /><category term="Rosemount" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Rosemount" /><category term="batteries" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/batteries" /><category term="Pulp &amp;amp; Paper" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Pulp%2b_2600_amp_3B00_%2bPaper" /><category term="lithium" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/lithium" /><category term="Fisher" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Fisher" /><category term="PACsystems" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/PACsystems" /><category term="Plantweb Optics" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Plantweb%2bOptics" /><category term="AMS Suite" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/AMS%2bSuite" /><category term="DeltaV" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/DeltaV" /><category term="sustainability" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/sustainability" /></entry><entry><title>Improving Production, Safety and Reliability in Midstream Lithium Production</title><link rel="alternate" type="text/html" href="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/improving-production-safety-and-reliability-in-midstream-lithium-production-1276397606" /><id>https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/improving-production-safety-and-reliability-in-midstream-lithium-production-1276397606</id><published>2022-04-05T19:28:44Z</published><updated>2022-04-05T19:28:44Z</updated><content type="html">&lt;p&gt;In our continuing series on the &lt;a href="https://www.emersonautomationexperts.com/2022/sustainability/solving-battery-production-growth-challenges/"&gt;lithium supply chain from mining through battery production&lt;/a&gt;, we look at the midstream process where the battery cathode, anode and electrolytes are produced. We explored ways to improve production quality in a post, &lt;a href="https://www.emersonautomationexperts.com/2022/sustainability/improving-quality-midstream-lithium-production/"&gt;Improving Quality in Midstream Lithium Production&lt;/a&gt;. Today, we&amp;#8217;ll look at production optimization, safety, and reliability.&lt;/p&gt;
&lt;p&gt;One of the challenges expressed by lithium battery manufacturers is that they have to be fast and agile because each of their customers may have different formulations for the cathode, anode, and electrolyte material. Consequently, these manufacturers need to be able to reduce their transition times between batches to stay competitive with the frequent formula changes required in their production process.&lt;/p&gt;
&lt;p&gt;&lt;a href="https://www.emerson.com/en-us/perspectives/sustainability"&gt;&lt;img class="aligncenter size-full wp-image-52308" src="https://www.emersonautomationexperts.com/wp-content/uploads/2022/03/lithium-midstream-production-process.png" alt="Lithium battery manufacturing midstream production" width="854" height="436" /&gt;&lt;/a&gt;&lt;/p&gt;
&lt;h2&gt;Optimizing Production&lt;/h2&gt;
&lt;p&gt;They need to have automated processes that are flexible and easy to change. The control systems need to be flexible, but the measurement devices must also be able to handle the varying process conditions. Also, many of the formulations are proprietary.&lt;/p&gt;
&lt;p&gt;As a result, these manufacturers need to ensure that the recipes are securely stored in the manufacturing system to avoid intellectual property theft. Emerson&amp;#8217;s &lt;a href="https://www.emerson.com/en-us/automation/control-and-safety-systems/programmable-automation-control-systems"&gt;Programmable Automation Control Systems (PLC/PAC)&lt;/a&gt; enable automation of these processes to reduce cycle and transition times—enabling greater production. Secure control logic can hide proprietary formulations to prevent IP theft. Batch production can be optimized, and further automated using the &lt;a href="https://www.emerson.com/en-us/automation/deltav"&gt;DeltaV distributed control system (DCS)&lt;/a&gt;.&lt;/p&gt;
&lt;p&gt;Taking advantage of measurement best practices helps to ensure that the selected measurements can handle the process variability without the need for changing instruments, configuration or calibration. Eliminating these additional steps help to reduce transition times between batches, reduce cycle times, and increase throughput while ensuring the security of the recipes.&lt;/p&gt;
&lt;h2&gt;Ensuring Safety&lt;/h2&gt;
&lt;p&gt;Lithium batteries are considered green energy, but the manufacturing process is not environmentally friendly. It produces and uses lots of toxic chemicals in the process. So safety is of critical importance to all chemical facilities, especially in lithium battery manufacturing. Many of the materials used are toxic to humans or can result in chemical burns.&lt;/p&gt;
&lt;p&gt;Hydrofluoric acid, sodium hydroxide, ammonia, and phosphorus trichloride are all chemicals used in lithium battery production. Many midstream manufacturers do not have insight into their process to detect and prevent an upset condition that may lead to an accident. Emerson can help by implementing automated &lt;a href="https://www.emerson.com/en-us/automation/control-and-safety-systems/safety-instrumented-systems-sis/deltav-safety-instrumented-system"&gt;safety instrumented systems&lt;/a&gt; that reduce response times to keep people safe and minimize emissions.&lt;/p&gt;
&lt;p&gt;Measurement devices, including &lt;a href="https://www.emerson.com/en-us/automation/measurement-instrumentation/flame-gas-detection/gas-detectors-sensors"&gt;toxic gas and gas leak detection&lt;/a&gt;, can help people avoid being in harm&amp;#8217;s way. &lt;a href="https://www.emerson.com/en-us/industries/automation/downstream-hydrocarbons/refining/oil-refinery-safety-and-operational-excellence/occupational-safety-in-refining"&gt;Safety shower monitoring and location awareness&lt;/a&gt; reduce response times to any safety event. Also, using &lt;a href="https://www.emerson.com/en-us/automation/valves-actuators-regulators/control-valves/severe-service-control-valves"&gt;the correct materials of construction for valves&lt;/a&gt; can reduce any packing leaks—especially considering the corrosive materials. Knowing the &lt;a href="https://www.emerson.com/en-us/catalog/fisher-4320"&gt;correct position of on/off valves&lt;/a&gt; without having to send someone into the field to check can keep people out of harm&amp;#8217;s way and prevent an incorrect valve lineup from creating a safety issue. &lt;a href="https://www.emerson.com/en-us/automation/measurement-instrumentation/safety-measurement/certified-safety-instrumented-systems"&gt;SIL-rated safety measurement devices&lt;/a&gt; are needed to ensure manufacturers meet their process safety requirements.&lt;/p&gt;
&lt;h2&gt;Improving Reliability&lt;/h2&gt;
&lt;p&gt;Lithium battery production involves abrasive and corrosive materials that damage equipment, which can lead to unplanned downtime or abnormal wear of equipment. Many manufacturers do not have insight into their asset health and rely on reactive maintenance practices. They may not be using the most ideal materials of construction on their instruments and valves to ensure long life and reduce wear.&lt;/p&gt;
&lt;p&gt;&lt;a href="https://www.emerson.com/en-us/automation/asset-performance-management/field-device-management/asset-management-software/ams-device-manager"&gt;AMS Device Manager&lt;/a&gt; helps customers make informed field device and valve maintenance decisions based on real-time condition data. Valve and instrument diagnostics like &lt;a href="https://www.emerson.com/en-us/automation/brands/micro-motion/smart-meter-verification"&gt;Smart Meter Verification&lt;/a&gt; enable predictive approaches to maintenance needs reducing unplanned downtime.&lt;/p&gt;
&lt;p&gt;Using the correct materials of construction can increase the time between maintenance events, and &lt;a href="https://www.emerson.com/en-us/automation/measurement-instrumentation/corrosion-erosion-monitoring"&gt;corrosion and erosion monitoring&lt;/a&gt; can predict when infrastructure may need replacement. With the &lt;a href="https://www.emerson.com/en-us/automation/operations-management-software/plantweboptics-platform"&gt;Plantweb Optics platform&lt;/a&gt;, manufacturers can easily visualize and transform data into actionable information. &lt;a href="https://www.emerson.com/en-us/automation/operations-business-management/dynamic-simulation/digital-twin-solutions"&gt;Digital Twin and process simulation&lt;/a&gt; applications ensure processes are tested in a safe environment to run at optimal performance levels to help eliminate process excursions that damage equipment. These solutions can help reduce maintenance costs and downtime and minimize equipment damage.&lt;/p&gt;
&lt;p&gt;Follow the links above to learn more about these technologies and how they can help you drive optimization, safety, and reliability improvements.&lt;/p&gt;
&lt;p&gt;The post &lt;a rel="nofollow" href="https://www.emersonautomationexperts.com/2022//improving-production-safety-reliability-midstream-lithium-production/"&gt;Improving Production, Safety and Reliability in Midstream Lithium Production&lt;/a&gt; appeared first on the &lt;a rel="nofollow" href="https://www.emersonautomationexperts.com"&gt;Emerson Automation Experts&lt;/a&gt; blog.&lt;/p&gt;
&lt;div style="clear:both;"&gt;&lt;/div&gt;&lt;img src="https://emersonexchange365.com/aggbug?PostID=10298&amp;AppID=23&amp;AppType=Weblog&amp;ContentType=0" width="1" height="1"&gt;</content><author><name>Jim Cahill</name><uri>https://emersonexchange365.com/members/jim-cahill</uri></author></entry><entry><title>Improving Production, Safety and Reliability in Midstream Lithium Production</title><link rel="alternate" type="text/html" href="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/improving-production-safety-and-reliability-in-midstream-lithium-production" /><id>https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/improving-production-safety-and-reliability-in-midstream-lithium-production</id><published>2022-04-05T19:28:44Z</published><updated>2022-04-05T19:28:44Z</updated><content type="html">&lt;p&gt;In our continuing series on the &lt;a href="https://www.emersonautomationexperts.com/2022/sustainability/solving-battery-production-growth-challenges/"&gt;lithium supply chain from mining through battery production&lt;/a&gt;, we look at the midstream process where the battery cathode, anode and electrolytes are produced. We explored ways to improve production quality in a post, &lt;a href="https://www.emersonautomationexperts.com/2022/sustainability/improving-quality-midstream-lithium-production/"&gt;Improving Quality in Midstream Lithium Production&lt;/a&gt;. Today, we&amp;#8217;ll look at production optimization, safety, and reliability.&lt;/p&gt;
&lt;p&gt;One of the challenges expressed by lithium battery manufacturers is that they have to be fast and agile because each of their customers may have different formulations for the cathode, anode, and electrolyte material. Consequently, these manufacturers need to be able to reduce their transition times between batches to stay competitive with the frequent formula changes required in their production process.&lt;/p&gt;
&lt;p&gt;&lt;a href="https://www.emerson.com/en-us/perspectives/sustainability"&gt;&lt;img class="aligncenter size-full wp-image-52308" src="https://www.emersonautomationexperts.com/wp-content/uploads/2022/03/lithium-midstream-production-process.png" alt="Lithium battery manufacturing midstream production" width="854" height="436" /&gt;&lt;/a&gt;&lt;/p&gt;
&lt;h2&gt;Optimizing Production&lt;/h2&gt;
&lt;p&gt;They need to have automated processes that are flexible and easy to change. The control systems need to be flexible, but the measurement devices must also be able to handle the varying process conditions. Also, many of the formulations are proprietary.&lt;/p&gt;
&lt;p&gt;As a result, these manufacturers need to ensure that the recipes are securely stored in the manufacturing system to avoid intellectual property theft. Emerson&amp;#8217;s &lt;a href="https://www.emerson.com/en-us/automation/control-and-safety-systems/programmable-automation-control-systems"&gt;Programmable Automation Control Systems (PLC/PAC)&lt;/a&gt; enable automation of these processes to reduce cycle and transition times—enabling greater production. Secure control logic can hide proprietary formulations to prevent IP theft. Batch production can be optimized, and further automated using the &lt;a href="https://www.emerson.com/en-us/automation/deltav"&gt;DeltaV distributed control system (DCS)&lt;/a&gt;.&lt;/p&gt;
&lt;p&gt;Taking advantage of measurement best practices helps to ensure that the selected measurements can handle the process variability without the need for changing instruments, configuration or calibration. Eliminating these additional steps help to reduce transition times between batches, reduce cycle times, and increase throughput while ensuring the security of the recipes.&lt;/p&gt;
&lt;h2&gt;Ensuring Safety&lt;/h2&gt;
&lt;p&gt;Lithium batteries are considered green energy, but the manufacturing process is not environmentally friendly. It produces and uses lots of toxic chemicals in the process. So safety is of critical importance to all chemical facilities, especially in lithium battery manufacturing. Many of the materials used are toxic to humans or can result in chemical burns.&lt;/p&gt;
&lt;p&gt;Hydrofluoric acid, sodium hydroxide, ammonia, and phosphorus trichloride are all chemicals used in lithium battery production. Many midstream manufacturers do not have insight into their process to detect and prevent an upset condition that may lead to an accident. Emerson can help by implementing automated &lt;a href="https://www.emerson.com/en-us/automation/control-and-safety-systems/safety-instrumented-systems-sis/deltav-safety-instrumented-system"&gt;safety instrumented systems&lt;/a&gt; that reduce response times to keep people safe and minimize emissions.&lt;/p&gt;
&lt;p&gt;Measurement devices, including &lt;a href="https://www.emerson.com/en-us/automation/measurement-instrumentation/flame-gas-detection/gas-detectors-sensors"&gt;toxic gas and gas leak detection&lt;/a&gt;, can help people avoid being in harm&amp;#8217;s way. &lt;a href="https://www.emerson.com/en-us/industries/automation/downstream-hydrocarbons/refining/oil-refinery-safety-and-operational-excellence/occupational-safety-in-refining"&gt;Safety shower monitoring and location awareness&lt;/a&gt; reduce response times to any safety event. Also, using &lt;a href="https://www.emerson.com/en-us/automation/valves-actuators-regulators/control-valves/severe-service-control-valves"&gt;the correct materials of construction for valves&lt;/a&gt; can reduce any packing leaks—especially considering the corrosive materials. Knowing the &lt;a href="https://www.emerson.com/en-us/catalog/fisher-4320"&gt;correct position of on/off valves&lt;/a&gt; without having to send someone into the field to check can keep people out of harm&amp;#8217;s way and prevent an incorrect valve lineup from creating a safety issue. &lt;a href="https://www.emerson.com/en-us/automation/measurement-instrumentation/safety-measurement/certified-safety-instrumented-systems"&gt;SIL-rated safety measurement devices&lt;/a&gt; are needed to ensure manufacturers meet their process safety requirements.&lt;/p&gt;
&lt;h2&gt;Improving Reliability&lt;/h2&gt;
&lt;p&gt;Lithium battery production involves abrasive and corrosive materials that damage equipment, which can lead to unplanned downtime or abnormal wear of equipment. Many manufacturers do not have insight into their asset health and rely on reactive maintenance practices. They may not be using the most ideal materials of construction on their instruments and valves to ensure long life and reduce wear.&lt;/p&gt;
&lt;p&gt;&lt;a href="https://www.emerson.com/en-us/automation/asset-performance-management/field-device-management/asset-management-software/ams-device-manager"&gt;AMS Device Manager&lt;/a&gt; helps customers make informed field device and valve maintenance decisions based on real-time condition data. Valve and instrument diagnostics like &lt;a href="https://www.emerson.com/en-us/automation/brands/micro-motion/smart-meter-verification"&gt;Smart Meter Verification&lt;/a&gt; enable predictive approaches to maintenance needs reducing unplanned downtime.&lt;/p&gt;
&lt;p&gt;Using the correct materials of construction can increase the time between maintenance events, and &lt;a href="https://www.emerson.com/en-us/automation/measurement-instrumentation/corrosion-erosion-monitoring"&gt;corrosion and erosion monitoring&lt;/a&gt; can predict when infrastructure may need replacement. With the &lt;a href="https://www.emerson.com/en-us/automation/operations-management-software/plantweboptics-platform"&gt;Plantweb Optics platform&lt;/a&gt;, manufacturers can easily visualize and transform data into actionable information. &lt;a href="https://www.emerson.com/en-us/automation/operations-business-management/dynamic-simulation/digital-twin-solutions"&gt;Digital Twin and process simulation&lt;/a&gt; applications ensure processes are tested in a safe environment to run at optimal performance levels to help eliminate process excursions that damage equipment. These solutions can help reduce maintenance costs and downtime and minimize equipment damage.&lt;/p&gt;
&lt;p&gt;Follow the links above to learn more about these technologies and how they can help you drive optimization, safety, and reliability improvements.&lt;/p&gt;
&lt;p&gt;The post &lt;a rel="nofollow" href="https://www.emersonautomationexperts.com/2022/sustainability/improving-production-safety-reliability-midstream-lithium-production/"&gt;Improving Production, Safety and Reliability in Midstream Lithium Production&lt;/a&gt; appeared first on the &lt;a rel="nofollow" href="https://www.emersonautomationexperts.com"&gt;Emerson Automation Experts&lt;/a&gt; blog.&lt;/p&gt;
&lt;div style="clear:both;"&gt;&lt;/div&gt;&lt;img src="https://emersonexchange365.com/aggbug?PostID=9289&amp;AppID=23&amp;AppType=Weblog&amp;ContentType=0" width="1" height="1"&gt;</content><author><name>Jim Cahill</name><uri>https://emersonexchange365.com/members/jim-cahill</uri></author><category term="Michael Machuca" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Michael%2bMachuca" /><category term="Sung Heon Lee" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Sung%2bHeon%2bLee" /><category term="Rosemount" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Rosemount" /><category term="batteries" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/batteries" /><category term="Pulp &amp;amp; Paper" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Pulp%2b_2600_amp_3B00_%2bPaper" /><category term="lithium" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/lithium" /><category term="Fisher" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Fisher" /><category term="PACsystems" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/PACsystems" /><category term="Plantweb Optics" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/Plantweb%2bOptics" /><category term="AMS Suite" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/AMS%2bSuite" /><category term="DeltaV" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/DeltaV" /><category term="sustainability" scheme="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/archive/tags/sustainability" /></entry><entry><title>Welcome to Emerson Automation Experts Podcasts</title><link rel="alternate" type="text/html" href="https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/welcome-to-emerson-automation-experts-podcasts-625489319" /><id>https://emersonexchange365.com/industries/otherindustries/pulp-paper/b/weblog/posts/welcome-to-emerson-automation-experts-podcasts-625489319</id><published>2021-01-01T15:40:06Z</published><updated>2021-01-01T15:40:06Z</updated><content type="html">
&lt;p&gt;&amp;nbsp;&lt;/p&gt;
&lt;p&gt;Visit our &lt;a href="https://www.emersonautomationexperts.com/subscribe-to-podcast/"&gt;podcast subscription page&lt;/a&gt; to subscribe with your favorite podcast player.&lt;/p&gt;
&lt;p&gt;The post &lt;a rel="nofollow" href="https://www.emersonautomationexperts.com/2021/asset-management/welcome-to-emerson-automation-experts-podcasts/"&gt;Welcome to Emerson Automation Experts Podcasts&lt;/a&gt; appeared first on the &lt;a rel="nofollow" href="https://www.emersonautomationexperts.com"&gt;Emerson Automation Experts&lt;/a&gt; blog.&lt;/p&gt;
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