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IIoT & Digital Transformation Blog
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Successful IIoT Starts with the End Goal, Not the Technology
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Modernizing Tank Gauging Systems via Emulation
Jim Cahill
Here in the US, we read many stories of oil tanks being filled to the brim with increased production from shale sources and federal law barring export. Whether in the US or anywhere across the globe, managing and reporting on the levels in these tanks require accurate measurement. Also, given the importance of these measurements in safety and environmental protection, accuracy and reliability is required, especially for…
25 Mar 2015
Simplifying Hazardous Area Instrumentation Inspections
Jim Cahill
If your process includes hazardous locations , you can appreciate the extra care that must be taken with the wiring to instrumentation located in these areas. And ongoing testing of these transmitters and final control elements poses challenges as well. Ian MacDonald Wireless Consultant In a Control Engineering article, Inspecting instruments installed in hazardous locations , Emerson’s Ian MacDonald describes how…
23 Mar 2015
Foundation Fieldbus and WirelessHART for New Plant Construction
Jim Cahill
In an earlier post, Considerations for Wired versus Wireless Instrumentation , we provided some guidance on when to consider digital communications-enabled technologies such as Foundation fieldbus and when to consider wireless technologies such as WirelessHART . Emerson’s Jonas Berge provided a great comment and links to additional information that I wanted to make more visible in a separate post. Jonas Berge Director…
19 Mar 2015
Considerations for Wired versus Wireless Instrumentation
Jim Cahill
12 Mar 2015
Wireless Sensors for Remote Monitoring Applications
Jim Cahill
The post Wireless Sensors for Remote Monitoring Applications appeared first on the Emerson Process Experts blog. Wireless devices to measure process variables such as pressure, temperature, flow, and level have been around since the WirelessHART standard was adopted in 2007 and approved as an international standard, IEC 62591 in 2010. Given the intervening years since this technology and standard came into our world…
9 Mar 2015
Wireless Temperature Measurement
Jim Cahill
The post Wireless Temperature Measurement appeared first on the Emerson Process Experts blog. It’s hard to read technology-based news sources without finding discussions on the Internet of Things (IoT) . In looking at the Industrial Internet of Things (IIoT) from a process manufacturing and producing standpoint, wireless measurement devices play a big role IIoT. Cheng Vue Temperature Marketing Engineer I…
27 Feb 2015
Avoiding Fluidized Bed Reactor Unplanned Shutdowns
Jim Cahill
The post Avoiding Fluidized Bed Reactor Unplanned Shutdowns appeared first on the Emerson Process Experts blog. You’ve likely heard the phrases pervasive sensing and the industrial internet of things (IIoT) tossed about. But what are some real examples of how they help process manufacturers and producers? I came across this excellent case study on the use of wireless temperature and acoustic monitoring to help avoid…
11 Feb 2015
Automating Manual On-Off Valves
Jim Cahill
The post Automating Manual On-Off Valves appeared first on the Emerson Process Experts blog. Unless your plant or production facilities was recently built, chances are that your process has a mix of automatic and manual control. A common area for manual control are on-off valves used in many general purpose applications such as tank filling and emptying, filter backwash and blowback, and sequencing operations to name…
28 Jan 2015
Energy Management with Additional Wireless Measurements
Jim Cahill
The post Energy Management with Additional Wireless Measurements appeared first on the Emerson Process Experts blog. It’s likely that you have all the measurement instrumentation devices you need to safely and reliably operate your process manufacturing or producing facility. But perhaps you don’t have all the measurements you need for non-process control/process safety applications such as an energy management program…
23 Jan 2015
Solving Business-Critical Issues via Pervasive Sensing
Jim Cahill
The post Solving Business-Critical Issues via Pervasive Sensing appeared first on the Emerson Process Experts blog. The constant improvements in electronics and communications technology has made many things much easier to track, monitor and control. Deanna Johnson Wireless Marketing Manager Global Solutions In a hazardex article, The advantages of pervasive sensing , Emerson’s Deanna Johnson describes how sensing…
19 Jan 2015
Mobile Workers at Pulp and Paper Mill Case Study
Jim Cahill
The post Mobile Workers at Pulp and Paper Mill Case Study appeared first on the Emerson Process Experts blog. Wireless communications technologies are pervasive in our lives and in our world of process automation and control. Not only for smart instrumentation, but also for process manufacturing and production operating and maintenance personnel. In a PPI Mills and Technology article, Wireless technology: empowering…
15 Jan 2015
Optimizing Business Operations via Pervasive Sensing
Jim Cahill
For many plants and production facilities, instrumentation devices measuring the process were limited to just what was needed for monitoring and control due to installation costs and complexity. Wireless instrumentation has opened up the opportunity to add measurements to increase reliability, improve energy efficiency, reduce emissions and increase overall safety. Jonas Berge Director, Applied Technology Emerson’s…
9 Dec 2014
Power Plant Monitoring
Jim Cahill
Douglas Morris Director of Marketing, Mining & Power Industries Author: Douglas Morris Wireless measurement devices are nothing new and installations are in just about every industry, including power. From my experience, power plants don’t choose to use wireless technologies to replace wired devices, rather they are used to solve some of those monitoring applications where the cost of laying copper is simply too expensive…
21 Nov 2014
How Expanding an Existing Wireless Network to Over 1km Cut Project Time and Cost
Jim Cahill
Emerson's B.J. Peltier and Jennifer Hejl of Emerson local business partner Puffer-Sweiven team up to tell the story of a petrochemical manufacturer's need to extend their wireless network. Their abstract describes the facility as having: …a remote water treatment plant (WTP) located an estimated 3,375 feet south of their main facility. A series of measurements are monitored and setup to alarm back to the main plant…
7 Oct 2014
WirelessHART Join Key Interoperability and Problem Solving
Jim Cahill
Author: Craig Abbott Recently, a customer using a non-Emerson hand held communicator ran into problems during FAT. None of the devices they had configured would connect to the Rosemount 1420 gateway whilst other devices, configured by our technician using a 475 hand held communicator worked perfectly. WirelessHART, now recognised as the IEC62591 standard, supports interoperability, […] Read the full text.
10 Jul 2014
Avoid Pumps Causing Unplanned Shutdowns
Jim Cahill
An unplanned shutdown can ruin your whole day, or two, or three… Not only do these unplanned shutdowns have impact on the people getting the process up and running again, they can impact promised delivery dates, financial performance, overall efficiency and throughput, and safety & environmental performance. Pumps, critical for moving fluids through the process, […] Read the full text.
14 May 2014
Avoiding Mistakes with Wireless Valve Feedback
Jim Cahill
Many plants have manual valves because it is too cost prohibitive or difficult to automate from an installation and wiring perspective. In a Valve World April edition article, Wireless valves for control, Emerson’s Kurtis Jensen highlights the advancement of wireless technology in final control elements. Kurtis notes that nine of ten users have: …acknowledged mistakes […] Read the full text.
13 May 2014
Wireless Applications in Life Sciences
Jim Cahill
By Gary Mitchell More and more process manufacturers, including Life Sciences, if not already embracing it, are considering the use of wireless technology in their facilities. Wireless technology can range from wireless networks enabling mobile operators, to equipment monitoring (asset reliability) and wireless instruments (transmitters, valves, etc.) The increased use of wireless instruments can be […] Read the full…
24 Apr 2014
Wireless Applications in Terminal Operations
Jim Cahill
Increasing shale oil and gas production in the U.S. is increasing the need for storage tanks to hold it. One example as highlighted in a recent Bloomberg article, Houston Fills With Crude Oil That Can’t Be Shipped Out: Storage tanks are filling as new pipelines carry light, sweet oil found in shale formations to the […] Read the full text.
21 Apr 2014
Business Critical Measurement Instrumentation-Second Layer of Automation
Jim Cahill
Measurement instrumentation has traditionally been used by process manufacturers to control their processes safely and reliably. This instrumentation may not be enough to operate the process as efficiently as possible. In a recent comment to one of my earlier posts, Finding Areas for Energy Efficiency Improvements, Emerson’s Jonas Berge wrote: When it comes to new […] Read the full text.
16 Apr 2014
Avoid Spurious Shutdown in SIS Loop by Unleashing Advanced Diagnostics via THUM & AMS
Jim Cahill
Emerson’s Burcu Karakulak and Norbert Nagy shared a story on how diagnostics from IEC 62591 WirelessHART devices helped avoid compressor spurious shutdowns. Their abstract: …uses MAN compressors in their facilities. MAN compressors have 3 stages where dP flow is measured at each stage using impulse pipelines. Each dP is part of a safety loop & […] Read the full text.
3 Apr 2014
Wireless Multivariable Static and Differential Pressure Measurement
Jim Cahill
Adding static or differential pressure measurements to a process can be a difficult undertaking with pipe penetrations, instrumentation wiring, and coordination with ongoing operations. In this quick, 1:45 YouTube video, Emerson’s Brian Fretschel describes the Rosemount 3051SMV multivariable wireless transmitter that measures both static and differential pressure (DP). This device reduces installation time and complexity…
24 Feb 2014
Storage Tank Overspill Level Protection with Wireless Measurement
Jim Cahill
Sources of energy supply and shifts in demand increase the need for storage capacity to reduce imbalances. According to Industrial Info Resources: Oil & gas storage terminals for both imports and exports are springing up throughout the world as North America experiences a dramatic increase in production and energy-hungry Asia continues to increase its oil […] Read the full text.
21 Feb 2014
Wireless Sensor Network Learning Resources
Jim Cahill
In an earlier post, Broadcast Range of WirelessHART Transmitters, Craig Abbott provided some technical considerations for a wireless field device network. I wanted to bring extra visibility to a comment from Emerson’s Jonas Berge, whom you may recall from earlier digital bus and wireless related posts. Jonas wrote: Mesh topology is key to use of […] Read the full text.
4 Feb 2014
Broadcast Range of WirelessHART Transmitters
Jim Cahill
Emerson’s Craig Abbott provides some technical considerations for your IEC 62591 WirelessHART field device network. A frequently asked question about the WirelessHART 2.4GHz radio network is “How far can these devices transmit?” Depending on local units of measurement, the rule of thumb distance for the standard antenna is 225 meters or 750 feet. Interestingly, in […] Read the full text.
16 Jan 2014
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